American Water Heater (A)BCG3 85T500-8P Tank Cleanout Procedure, Deliming Using Flo-Jug Method

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RecommendedProcedureforPeriodicRemoval of Lime Deposits from Tank Type Commercial Water Heaters

The amount of calcium carbonate (lime) released from water is in direct proportion to water temperature and usage, see chart. The higher the water temperature or water usage, the more lime deposits are dropped out of the water. This is the lime scale which forms in pipes, heaters and on cooking utensils.

Lime accumulation not only reduces the life of equipment but also reduces efficiency of the heater and increases fuel consumption.

The usage of water softening equipment greatly reduces the hardness of the water. However, this equipment does not always remove all of the hardness (lime). For this reason it is recommended that a regular schedule for deliming be maintained.

The time between cleaning will vary from weeks to months depending upon water conditions and usage.

The depth of lime buildup should be measured periodically. Heaters equipped with cleanouts will have about 2" of lime buildup when the level of lime has reached the bottom of the cleanout opening. A schedule for deliming should then be set up,based on the amount of time it would take for a 1" buildup of lime. It is recommended that the water heater initially be inspected after 6 months.

Example 1:

The initial inspection after 6 months shows 1/2" of lime accumulation. Therefore, the heater should be delimed once a year.

Example 2:

The initial inspection after 6 months shows 2" of lime accumulation. Therefore, the heater should be delimed every 3 months.

NOTE: Un•Lime is not available for use in Canada.

Hydrochloric base acids are not recommended for use on glass lined tanks.

Observe handling instructions on label of product being used.

Tank Cleanout Procedure

The following practices will ensure longer life and enable the unit to operate at its designed efficiency:

1.Once a month the heater should be flushed. Open the drain valve and allow two gallons of water to drain from the heater. Inlet water valve should remain open to maintain pressure in tank.

2.A cleanout opening is provided for periodic cleaning of the tank. Gas must be shut off and heater drained before opening cleanout.

To clean heater through cleanout opening, proceed as follows:

3.Drain heater.

4.Remove outer cover plate from lower side of heater jacket.

5.Remove six (6) hex head screws securing tank cleanout plate and remove plate.

6.Remove lime, scale, or sediment using care not to damage the glass lining.

7.Inspect cleanout plate gasket, if new gasket is required, replace with part no. 9004099215.

8.Install cleanout plate. Be sure to draw plate up tight by tightening screws securely.

9.Replace outer jacket cover plate.

In some water areas the sediment might not be removed by this method and may result in the water heater making rumbling or boiling noises. To dissolve and remove these more stubborn mineral deposits, A. O. Smith UN•LIME Professional Delimer should be used.

Deliming Using Flo-Jug Method

UN•LIME in the 5 gallon size is recommended for deliming of all models. Contact your local A.O. Smith dealer, distributor or, A.O. Smith Water Products Company:

Telephone: (800) 433-2545

Fax: (800) 433-2515

Website: www.hotwater.com/parts

Prepare the Water Heater

To delime the water heater using the Flo-Jug method, first prepare the heater for deliming.

FIGURE 27.

Deliming Solvents

A. O. Smith recommends the use of UN•LIME for deliming. UN•LIME is a patented food grade acid which is safe to handle and does not create the harmful fumes which are associated with other products.

UN•LIME may be obtained from your dealer, distributor or A. O. Smith Product Service Division. Order Part Number 9005416105, 1 gallon, packed 4 gallons per case or Part Number 9005417105, 5 gallon container.

Explosion Hazard

Flammable hydrogen gases may be present.

Keep all ignition sources away from faucet when turning on hot water.

Do not smoke or have open flame or sparks in vicinity of heater. Do not mix UN•LIME with other chemicals. Do not allow contact with magnesium, aluminum or galvanized metals.

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service Asme CRNGeneral Safety Information Fire and Explosion HazardGrounding Instructions PrecautionsHydrogen Gas Flammable Abbreviations Used IntroductionQualifications Features and components Rough In Dimensions Installation considerations2 NPT Clearances Locating the Water HeaterModel Right Left Back Ceiling Side Installation On Combustible Flooring Insulation BlanketHard Water Circulation PumpsHigh Altitude Installations Propane InstallationsNatural Gas Installations Installation Requirements Power SupplyWater Temperature Controland Mixing Valves Gas Pressure RequirementsTemperature-Pressure Relief Valve Dishwashing MachinesClosed Water Systems Thermal ExpansionContaminated Air Air RequirementsVENTING Installation Unconfined SpaceConfined Space Vent AdapterMultiple Heater Manifold Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningOutdoor Air Through Two Vertical Ducts Air From Other Indoor SpacesTechnical Data Venting Multiple Gas Fired Tank-Type HeatersWater Line Connections Water heater installationValve Discharge Pipe Installation Diagrams Top Inlet/Outlet Usage Code RestrictionsHeater Wiring Gas Piping PurgingGas Pressure Regulator GAS Supply Pipe Length FeetGeneral AdjustmentsFilling For Your Safety Read Before Operating Lighting & Operation Label Check the Igniter Assembly Igniter Assembly Check Venting Main BurnerMAINTENANCE Remote Storage Tank Temperature ControlTemperature-Pressure Relief Valve Test Checking the InputHot Water Odor Anode Rod InspectionDraining and Flushing To Drain the Water Heater Storage TankDeliming Using Flo-Jug Method Tank Cleanout ProcedureDeliming Solvents Chemical Hazard For your information High Water Temperature Shut OFF System AIR in HOT Water FaucetsSequence of Operation Flow Chart Operational checklist Complaint Cause Remedy User Service AgentDiagrams Water PipingTemperature & Pressure Temperature & Pressure Relief Valve Circulating Pump Multi Flue 2 Units Multi Flue 2 Units with Vertical Storage Tank Multi Flue 2 Units with Vertical Storage Tank Return from Multi Flue 2 Units TWO Temperature Multi Flue 2 Units with Booster TWO Temperature MULTI-FLUE 3 Units MULTI-FLUE 3 Units with Vertical Storage Tank MULTI-FLUE 3 Units with Horizontal Storage Tank Multi Flue Flue 4 Units MULTI-FLUE 4 Units with Vertical Storage Tank MULTI-FLUE 4 Units with Horizontal Storage Tank Manifold Kits For Technical ASSISTANCE, Service or Warranty Information