Eaton Electrical Magnum Transfer Switch manual Introduction, Maintenance Procedures

Page 31

Instructional Booklet

Fixed and Drawout Magnum Transfer Switches

Effective: March 2007

Page 31

Section 9: Maintenance

9.1 Introduction

WARNING

HIGH VOLTAGES ARE PRESENT IN AND AROUND TRANSFER SWITCH EQUIPMENT. BEFORE INSPECTING OR MAINTAINING THIS EQUIPMENT, DISCONNECT THE LINE POWER FROM THE EQUIP- MENT BEING SERVICED BY OPENING AND LOCKING OUT, IF POSSI- BLE, THE NEXT HIGHEST DISCONNECT DEVICE. FAILURE TO FOLLOW THIS PROCEDURE COULD CAUSE PERSONAL INJURY AND/ OR DEATH.

In general, transfer switch equipment is designed to be relatively maintenance free under normal usage. How-ever, because of the variability of application conditions and the importance placed on dependable operation by this type of equipment, inspection and maintenance checks should be made on a regularly scheduled basis. Since equipment maintenance will consist mainly of keep- ing the equipment clean, the frequency of maintenance will depend, to a large extent, on the cleanliness of the surroundings. If a significant amount of dust or foreign matter is present, a more frequent maintenance schedule should be followed.

It is suggested that visual inspections of the equipment be made on a regular basis, not just during regularly scheduled periods. Always be alert for an accumulation of dirt in and around the structure, loose parts and/or hardware, cracks and/or discoloration to insulation, and damaged or discolored components.

WARNING

THE CLOSED TRANSITION PRODUCT CONTAINS A SPECIAL CON- TACT ARRANGEMENT (OVERLAPPING CONTACTS). MISUSE CAN RESULT IN DEATH, SEVERE PERSONAL INJURY, AND/OR PROPERTY DAMAGE.

Table 6. Periodic Maintenance Procedures.

STEP

9.2 Maintenance Procedures

A suggested maintenance procedure to follow is outlined in Table 6.

ACTION

a.Make the transfer switch equipment safe for inspection and/or mainte- Disconnect the line power from the equipment being serviced by opening next highest disconnect device. Make

 

nance.

certain that any accessory control power is switched off and the logic plugs are disconnected

 

 

 

b.

Inspect the structure area for any safety hazards or potential mainte

Inspect the area, especially where switching devices are installed, for any safety hazards, including personnel

 

nance problems.

safety and fire hazards. Exposure to certain chemical vapors can cause deterioration of electrical connections.

 

 

Inspect for accumulated dirt, loose hardware, or physical damage.

 

 

Examine the primary insulation for evidence of cracking or overheating. Overheating will show as discoloration,

 

 

melting or blistering of conductor insulation, or as pitting or melting of conductor surfaces due to arcing.

 

 

Inspect the secondary control connections for damage and the control wiring for insulation integrity

 

 

 

c.

Inspect the switching devices for dust, dirt, soot, grease, moisture, or

Remove the dust, dirt, soot, grease, moisture, and corrosion contamination from the surface of the switching

 

corrosion.

device using a dry, soft lint-free cloth, dry, soft bristle brush, and vacuum cleaner. Do not blow debris into the

 

 

switching device or nearby breaker structure. If contamination is found, look for the source and fix the problem.

d.Check for material integrity, uneven wear, discoloration, or loose hard- Severe material cracking will require replacement and loose hardware will need to be tightened. ware.

e.Check all terminals and connectors for looseness or signs of overheat- ing.

Overheating will show as discoloration, melting, or blistering of conductor insulation.

Connections that do not have signs of looseness or overheating should not be disturbed.

f.

Exercise the switching devices if they are not often exercised while in

If a switching device is used for frequent switching during normal operation, this step can be disregarded.

 

operation. This will permit a wiping action by the contacts.

 

 

 

 

g.

Inspect NEMA 3R filters for blockage or contamination.

For NEMA 3R enclosed transfer switches with venting, check that the air filters are clean and uncompromised.

 

 

Replace the filters as necessary.

h.

Return the transfer switch equipment to service.

Make certain that all barriers are in place and the doors are closed. Reapply the Source 1 and Source 2 power.

 

 

 

IB01602011E

For more information visit: www.Eaton.com

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Contents Testing and Problem Solving Maintenance Renewal Parts Guide Manual for the Fixed and Drawout Magnum Transfer SwitchesInstructional Booklet Introduction Preliminary Comments and Safety PrecautionsGeneral Information Design Configuration Typical Load Transfer Switch Switching Device Type SchematicWithstand Ratings Typical Bypass Isolation Switch SchematicMagnum Transfer Switch Configurations Magnum Fixed and Drawout Switching DevicesGeneral Magnum Switching Device Fixed Switching Device for the Magnum Transfer Switch Transfer Switch Catalog Number Identification Transfer Switch Catalog Number Explanation Using the Style Identification GuideEquipment Description Receiving, Handling, and StorageSwitch Interlocks Open Transition Only Power PanelDrawout Interlocks Left Side View with Panels Removed Logic Panel Voltage Selection PanelDrawout Mechanism Neutrals FeaturesRelay Auxiliary Contacts Enclosure Transfer Switch Equipment EnclosuresStandards Installation and WiringMounting Location Seismic Tested and Approved Product Mounting Instructions Unpackaging and Inspection Mounting ProcedureWire Size for Available Power Cable Connections Power Cable ConnectionsMounting the Switching Device in the Drawout Mechanism Voltage Selection AdjustmentOperation WiringEngine Start Connection Close Switch by Pushing Close Button Automatic Transfer SwitchInstalling a Drawout Switching Device Drawout and Fixed Switching DevicesSwitching Device Positioning Switching Device in the Connect Position Levering and Position Indication Fixed Switching DeviceSwitching Device Operation Operation of the Bypass Isolation Transfer SwitchOperator Panel Source 2 to Source 2 Bypass Bypassing the Transfer SwitchAutomatic Operation Source 1 to Source 1 BypassInto Its Source 2 to Source 1 Bypass Open Transition Only Problem Solving Testing and Problem SolvingManual Operation When in Bypass Mode TestingTransfer Switch Will Not Automatically Transfer to Source Transfer Switch Appears InoperativeTransfer Switch Will Not Automatically Recharge Switches Introduction MaintenancePeriodic Maintenance Procedures Maintenance ProceduresCover Removal and Replacement Cover Removal and ReplacementRenewal Parts Guide Instructional Booklet Sensing Harness TSMGH02 Kcmil Neutral Terminal Instructional Booklet

Magnum Transfer Switch specifications

The Eaton Electrical Magnum Transfer Switch is a premium solution designed for reliable power management in various applications, ranging from data centers to critical facilities. Known for its robust performance and advanced technology, the Magnum Transfer Switch ensures seamless transitions between utility and backup power sources, thereby enhancing operational continuity.

One of the standout features of the Eaton Magnum Transfer Switch is its unparalleled reliability. The switch is designed with heavy-duty components that provide up to 3,000 amps of continuous current with exceptional fault protection. Its construction is particularly suited for environments where power availability is crucial, ensuring that critical loads remain powered even during grid failures.

The Magnum Transfer Switch incorporates advanced technologies that simplify the operation and monitoring of power systems. It includes microprocessor-based controls that offer users customizable settings and configurations. These smart controls enable automatic transfer operations, ensuring quick response times when switching between power sources. The intelligent diagnostics feature further enhances reliability by offering predictive maintenance alerts, which help in identifying potential issues before they lead to failures.

Safety is a priority with the Magnum Transfer Switch. It is equipped with multiple interlocking features that prevent accidental switchovers and ensure that maintenance can be performed without the risk of electrical accidents. The design adheres to stringent safety standards, providing users with peace of mind.

Flexibility is another characteristic of the Eaton Magnum Transfer Switch. It offers a range of mounting options and configurations to fit diverse installation needs, whether in commercial infrastructures or industrial settings. The switch can be integrated with various power systems, making it a versatile choice for project developers and facility managers.

Additionally, the Magnum Transfer Switch supports eco-friendly initiatives through energy-efficient designs that minimize power loss during transfer operations. This feature is increasingly important as businesses aim to reduce their carbon footprint and enhance sustainability.

In summary, the Eaton Electrical Magnum Transfer Switch stands out for its reliable performance, advanced technologies, and robust safety measures. It is a versatile solution that meets the demands of modern power management, ensuring that critical systems operate continuously, even in the face of unexpected power interruptions. With its combination of efficiency, safety, and flexibility, the Magnum Transfer Switch remains a trusted choice for professionals in various industries.
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