Emerson E2 operation manual Flexible Combiner, Modular Chiller Control MCC

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stages have been set to High, then the fan speed should be set to High; otherwise, the fan speed should be set to Low.

If for any reason the algorithm thinks that the high speed and the low speed should both be ON, the high- speed fan should be turned ON only.

Proper fan speed should be set when there are no heat- ing or cooling stages ON, and the Fan Always On Setpoint is enabled.

11.21.12 Configuration

Set the Strategy type under application Setup under the General tab to Separate Setpoints. Enter the desired val- ues for heating and cooling stages. Cooling, heating, alarm, and miscellaneous setpoints can be edited under additional tabs. Press Control + zero (0) while the More tab is highlighted to bring up the list of additional tabs.

11.22 Flexible Combiner

The Flexible Combiner application, a new feature of

E2 versions 2.20 and above, is a highly advanced and ver- satile I/O control program used to combine multiple ana- log and digital input values using programmed equations similar to those used in spreadsheets.

A Flexible Combiner application may have up to eight analog outputs and four digital outputs, each of whose val- ues are determined by user-programmed equations that mathematically combine up to eight analog inputs and eight digital inputs. Four of the analog outputs have the ability to remember their output state over an E2 power cycle. Additionally, up to four alarms can be set up whose trigger and alarm delays are equations. Alarm type, prior- ity, and the message for each alarm are user-configurable.

Equations used to calculate output values and time delays may use mathematical combinations of any of the Flexible Combiner's analog and digital inputs, as well as numeric and named constants, operators, functions, and even rudimentary if-then logic functions. For control of digital outputs, the Flexible Combiner also supports sepa- rate equations that determine ON and OFF delays.

For E2 versions 2.40 and above, the user can set up to four alarms whose trigger and alarm delays are equations. The user may also choose the alarm type, priority, and the message for each alarm.

The Flexible Combiner may also be programmed to operate a digital output as a PWM (pulse width modula- tion) output. In this instance, the equation written for a PWM output determines its period and pulse width. A typ- ical Flexible Combiner application consists of three types of components: inputs, equations, and outputs. For more information about this application, see the Flexible Com-

biner manual (P/N 026-1620).

11.23Modular Chiller Control (MCC)

The Modular Chiller Control is available for the E2 RX model controllers version 2.82 and above. In the RX- 300, a maximum of one MCC is allowed. In the RX-400, a maximum of two MCCs are allowed.

11.23.1 Overview

A Modular Chiller is made up of a single compressor connected to a brazed plate heat exchanger that provides a chilled water and glycol mixture for cooling display cases and coolers. Multiple Modular Chillers are connected together to meet the capacity requirements of the system. Modular Chillers are designed to provide cooling by paral- leling the hydronics side of the secondary system instead of the refrigeration side of the system. These units also use a water and glycol mixture as a condensing fluid for com- pressor heat of rejection. This design eliminates the long refrigerant piping runs thereby significantly reducing re- frigerant charge.

11-54 E2 RX/BX/CX I&O Manual

026-1614 Rev 4 5-JAN-2013

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Contents BX HVAC, and CX Convenience Store Controllers Rev 4 5-JAN-2013Page E2 Firmware Version Page Table of Contents Insertion Temperature Probe Inside Temperature SensorOutside Temperature Sensor Product Temperature Probes Humidity Sensors and HumidistatsPlug-InFour-Channel Internal Repeater Board InstallationPlug-In Digital I/O Network Card P/N 1 I/O Board Names and Terminology MultiFlex-Plus + BoardConnecting Sensors to Input Boards Powering Echelon DevicesConfiguring Echelon Devices Power Connection Input Setup in E2Web Services Setting the Time and Date 10-9 10.9Changing Required User Access Levels Specifying Alarm Reporting TypesUsing the Help Key to get Property Help Priority SettingsUsing and Configuring a Setup Screen Clean and Door Switches 11-711.4.12 Wiring 11.4.9 Clean/Wash Mode11.4.11 Fail-Safe Mode Setting Up An Individual Case Controller11.7.7 Economization Enable 11.7.4 Temperature Control11.7.5 Zone Temperature 11.7.2 How Zones WorkConfiguration Setpoint ResetTemperature Differential TD Strategy AlarmsLearning Mode Service Modes11.21.12 Configuration Accessing the Alarm Advisory Log12.10.9 Facility Status Display FSD Alarms 12.10.5 Ack/Reset State12.10.8 Acknowledging, Resetting, and Clearing Log Entries 12.10.2 Viewing the Controller Advisory LogPage Introduction E2 Refrigeration Controller RXE2 Building Controller BX E2 Convenience Store Controller CX Networking Overview 1 E2 I/O NetworkE2 Echelon Lonworks Network Interconnection With Other E2sDocumentation Overview On-Line Help System Overview Software LicensingPage Hardware Overview E2 HardwarePIB LEDs Status 1 E2 Main Processor Board 3 E2 KeypadLEDs PIB LED’s StatusMain Board Status CPU LEDs I/O Network Boards and PeripheralsGateway Board Keyboard StatusMultiFlex Combination Input/ Output Boards MultiFlex BoardsMultiFlex 16 Input Board Gateway ModelModel Description Name MultiFlex Combination Input/Output Board Top ViewMultiFlex Rooftop Control Board RCB BX and CX Only MultiFlex CUBMultiFlex RTU BX and CX Only MultiFlex PAK BoardMultiFlex ESR Board Hand-held Terminal P/N8RO and 8ROSMT Relay Boards RJ-11 to male RJ-11 cable6 4AO Analog Output Board 15- 4AO Analog Output Board P/N16AIe Dis 8ROe DisEC-2s 5 TD3 Temperature Display Facility Status Display FSDStandard Mount MountingMounting the E2 Recessed MountRetrofit Mounting Standard Mount Inside Rear of EnclosureMounting I/O Boards Blank FaceSingle/Double Enclosures Boards Without Enclosures Snap Track 4AO BoardMultiFlex ESR Echelon DevicesCOM3 Internal Modem Plug-In Card P/N 3 TD3Mounting the Two-Channel Repeater Two-Channel and Four- Channel RepeatersMounting Repeaters Overview Mounting the Four-Channel RepeaterSensors Transducers Inside Temperature SensorOutside Temperature Sensor Pressure TransducersMounting Bullet and Pipe Mount Sensors Insertion Temperature ProbeSupply and Return Air Sensors Application Sensor TypeIndoor RH Sensor Product Temperature ProbesHumidity Sensors and Humidistats Outdoor RH SensorsDewpoint Probe Light Level SensorDuct-mounted Insertion RH Probe Liquid Level Sensors Refrigerant Leak DetectorsPage Main Processor Board E2 Hardware SetupSetting up the E2 EnclosurePowering the E2 Add-On E2 Peripherals3 COM3 Internal Modem Plug- In Card P/N Plug-In Digital I/O Network Card P/NLEDs E2 Installation Guide COM Ports Serial Device Software SetupOverview Pre-SetsE2COM# Associations Connector Page Page 1 I/O Board Names and Terminology RS485 Network and Hardware SetupI/O Network Or I/O NetI/O Network Structure Daisy Chains Wiring TypesMultiFlex-Plus + Board Board DesignationSetting the Baud Rate Network Noise MinimizationNetwork ID Numbers Board Numbers Setting the Terminating and Biasing Jumpers Powering the I/O BoardsWiring Types Control Techniques Drive Board InstallationIMC/Prodigy Rooftop Unit Controllers 14 AWGEnergy Meter 3 XR35CX, XR75CX, XEV22 Case ControllersIPro DAC 3.1 XR75CX-Case DisplayCopeland Discus with CoreSense Protection Supported System TypesAdvisory and Alarms Light Commercial ThermostatThermostat Inputs Comfort Alert Descriptions Cause E2 Advisory Refrigerant Leak Detection System Rlds High/Low Occ/Unocc Space Temperature AlarmsSupply Sensor Fail Alarm Conditions for Return to Normal RTN on Diag- nostic Codes12.1 XM670 Diagnostic AlarmsXM Series of Case Controllers 12.2 XM679BACnet Communication BACnetBACnet Overview Master Slave Token PassingDiscovery 3 MS/TP Network Connection To E2BACnet IP Internet Protocol Client-ServerRescan 13- Commissioning Screen16 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Multiflex Combination I/O Board Installation Guide 18 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 BACnet 20 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 16AI Installation Guide MultiFlex ESR Installation Guide BACnet 24 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Page Page Equipment Type Specifications Ethernet IP ConfigurationsHardware Specifications E2 Ethernet Peer CommunicationsEthernet Network Layouts Closed Network LayoutOpen Network Layout Open Network LayoutTroubleshooting Peer Network Tab Set Group NameEchelon Network Cable Specifications Echelon Network and Hardware SetupWiring Type Cable Type Emerson Retail Solutions Part NumberDevice Termination Maximum Number of Echelon DevicesPowering Echelon Devices Wire RestrictionsInstalling Echelon Devices Maximum Total Segment LengthRed Service Configuring Echelon DevicesEchelon Board Status Red D1 Reset LEDsTroubleshooting Connected/IO Setup Screen RX Unit ShownE2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Sensor Wiring Types Input and Output SetupWiring Input Type Dip SwitchesPower Connection Input Type Dip Switches for MultiFlex 16 and 16AI BoardsSensor Input Type Wiring Dip Switch DownWall-mounted Down Down LevelInput Setup in E2 Application Using the Input Definitions/ Status ScreenSetting Up Analog Inputs AssociationSensor Type Description Per Pulse onSetting Up Digital Inputs Digital Input ScreenWiring Form C Contacts 8RO, 8IO, and MultiFlex OutputsMultiFlex Relay Outputs Output Board Fail-Safe and Switch Settings Setting the Fail-Safe Dip SwitchRelay Output Test Mode Board Type VersionOutput LED Wiring Outputs to PointsOutput Setup in E2 Old 8ROsUsing the Output Definitions/ Status Screen Setting Up Digital OutputsSetting Up Analog Outputs 12- Digital Output Screen13- Analog Output Screen CC-100 Case Controllers InputsPower Module Wiring Valve Cable335-3263 Pulse Valve ESR8 Boards Dis CCB Case Controllers335-3260 to Valve Connection Information MultiFlex ESR BoardESR8 and MultiFlex ESR Valve Output Wiring Page Quick Start Cleaning Out the ControllerPerforming a Clean Out Logging OnSetting Number of Network Devices Boards on the I/O NetworkUnit Controllers Echelon Setting Number of Applications Customizing the Home ScreenFunction Keys Common Screen ElementsHeader Help LineStatus Screens Screen TypesMain Menu Key Function for RXActions Menu Item Description Setup ScreensActions Menu Actions Menu Options and DescriptionsSystem Configuration Menu System Configuration Menu OptionsMenu Option Description System Information Menu System Information Menu OptionsTime/Date Setup Setting the Time and DateSet Up Modem Set Up TCP/IP 17- TCP/IP AddressingSet Up Network Baud Rates 10.11.1 COM1 Serial RS232 Baud Rate10.11.2 I/O Network Baud Rate Set Up User Access User Access LevelsLevel Changing Required User Access Levels Creating a New User AccountDeleting a User Set Up I/O Network Specify Number of BoardsChecking Online Status Set Up Echelon Network Specifying Number DevicesCommissioning a Device Modbus Commissioning Service Button MethodHow Echelon Commissioning Works Network CommissioningESR8’s Service Button CC-100’s Service ButtonTD3’s Service Button Manual ID Entry MethodLicense Management 31- Commissioning MenuSet Up Alarming Web ServicesEchelon Network Alarm Annunciator Specifying Alarm Reporting TypesAlarm Output Display LineSetting up an E2 to be an Alarm Annunciator Alarm Dial-OutSet Alarm Annunc field to Yes Set Up Global Data Introduction Alarm ReportingPriority Settings 10-24 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013Set Up Applications Example Setting Up an Outdoor Temperature Sen- sorAdd an Application Using and Configuring a Setup Screen10.18.1 Add/Delete an Application Delete an ApplicationNavigating the Setup Screen Edit MenuEntering Setpoints Index Tabs Function Keys For SetupFunction Keys for Setup Screens Help LineUsing the Help Key to get Property Help Page Introduction Software OverviewSuction Groups Standard Suction Group ApplicationCircuit Load Analysis Learning ModeHardware Overview Control/Cycles ParameterCondenser Control Temperature Differential StrategyInput Sensor Type Wiring Instructions Air Cooled CondensersEvaporative Condensers Condenser Split ModeFast Recovery Fan ControlStandard Circuits Evaporative CondenserRefrigeration Control Defrost ControlDefrost Termination Clean and Door SwitchesClean Switches Emergency DefrostDoor Switches TD3 Temperature DisplayWiring Control Link CD Case DisplayTypical Case in a Standard Circuit Case Control Circuits OverviewValve Control EEVs Liquid Pulse and Liquid StepperEEPRs Suction Stepper Thermostatic Expansion Valves TXVsOff Cycle Timed Demand Defrost Temperature TerminationAnti-Sweat Control Wait StateLight Control Clean/Wash ModeDual Temp Control Dewpoint Input SourcesFail-Safe Mode Recoverable Sensor FailuresWalk-In Freezer Control Setting Up An Individual Case Controller Logging GroupsBase Log Group Possible Data ErrorsData Compression ClippingSetting Up Logging Logging Setup MenuLogging Group Report Logging Group Status ScreenLog Reports Application Log ReportAlternate Setpoints Temperature ControlAir Handling Units System Log ReportSingle-Speed Fans Two-Speed FansVariable-Speed Fans Analog Economizer Control Economizer ControlDigital Economizer Control Dehumidification ControlCurtailment Optimum Start/Stop OSSIntelligent Pre-Starts and Pre-Stops Separate Setpoints AHU Zone ControlHow Zones Work Output Device Wire 8RO contacts Set Fail-safe Dip Switch toZone Control 11- Suction Group OutputsMultiFlex RCB Board Applications That May Be Connected To ZonesMultiFlex RTU Board MultiFlex RCB-P BoardZone Temperature Economization EnableAHUs Effect of Enabling Economization Zone Humidity Input Effect of Enabling DehumidificationMultiFlex RTUs and RCBs 17- Diagram of Pre-Start and Pre-Stop Operation Stand-Alone MultiFlex RTUs MultiFlex CUB BoardLosing Contact With Zone Applications MultiFlex RTU/ARTC and AHU Zone AssociationMultiFlex PAK Board Lighting SchedulesStandard Control Functions of the Lighting Schedule ApplicationControl Method Select Light Level Interface CellAlternate Control Schedule Interface CellMulti-Logic Combiner Proof Cell Basic Schedule CellMin ON/OFF Cell Offset Solar ControlIntroduction to Demand Limit Control Demand ControlOutput Light Dimming Demand MonitoringPriority Levels Load SheddingShedding Levels DefinitionRotational Shed Last ShedOther Notes About Priority Levels Mode 1 KW Input Is Greater Than Setpoint Mode 3 Integral Error Approaching ZeroHow Demand Control Uses Load Shedding Sensor Control Power Monitoring InputSettings Analog Sensor ControlDigital Sensor Control Logical CombinationControl Cells Output Cells DiagramLoop/Sequence Control Cell Descriptions Select CellOutput Cell Descriptions PWM Cell Time Scheduling and HolidaysHow Schedules Work EventsTemporary Schedule Events Power MonitoringHoliday Schedules OverlappingDaily LoggingHourly MonthlyAnti-Sweat Setup Heat/Cool ControlHow Anti-Sweat Works Setpoint Reset Unoccupied HysteresisAnalog and Digital Combiners Lead/LagTD Control Temperature Differential TD StrategyConfiguration TD Control Fail-SafesAlarms Pulse AccumulationOutputs High Trip Accumulator Reset TypesIrrigation Control Zones and CyclesCycle Scheduling Zone InhibitZone Bypass Inputs Service Modes Flow Sensor-Related TestsTwo Speed Fan Control Flexible Combiner Modular Chiller Control MCCLearning Mode Compressor ControlDigital Scroll Compressor BoilerBypass Valve Control Variable Frequency Drive CompressorLog Information RMS AssetRMS Scale Device ConstraintsLogged Changes Unlogged ChangesPage Page BX Home Screen Operator’s Guide to Using the E2E2 Home Screen RX Home ScreenLogging On and Access Levels CX Home ScreenNavigation System Configuration MenuToggling Full Options MenusPress System Configuration Press System Information System Information MenuSummary Screens Screen TypesActions Menu Status ScreensSetup Screens Index TabsHeader Icons Tab Key E2 KeypadCursor Enter KeyUp/Page Down Keys Log In/Out KeyFour Directional Arrow Keys Ctrl Page Up/Ctrl Page Down KeysManual Defrost and Clean Mode Customizing the Home ScreenList menu and choose End Manual Mode OverridesChecking Boards Online Checking Status Screens Viewing the Controller Advisory Log AlarmsAccessing the Alarm Advi Sory Log Date and TimeArea Ctrl Application Property 12.10.5 Ack/Reset StateAlarm States Advisory MessageResetting ClearingLocating Logged Inputs Outputs Facility Status Display FSD AlarmsViewing Logs and Graphs Home/Status ScreensSetup Screens Setting Up Input and Output PointersLog View Graph View Zooming In and OutMultiple Languages Appendix a Case Type Defaults High Alarm, Low Alarm, and DelayDefrost Type Hdbx Eclipse Transducers Voltage Pressure PSI Table B-1- Temp Sensor Temperature/Resistance ChartTable B-2- Eclipse Voltage to Pressure Chart 100 lb 200 lb 500 lb XducerPage Appendix C Alarm Advisory Messages Alarm Name Default Definition PriorityE2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 RAM 14 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Copeland CoreSense E2 Alarms ISD 2.0/2.1 CoreSense DiagnosticsNo 3PHASE PWR Performance Alert CoreSense Diagnostics CoreSense DeviceOther Advisories Discus P470 CoreSense Protection K5 Ref Scroll P510 Copeland Scroll CoreSense CommP47 CoreSense Comm Proportional P Mode Appendix D PID ControlThrottling Range Proportional Constant Kp Integral ModeWhy I Mode is Necessary Throttling Range on page D-1Derivative Mode I Mode CalculationSaturation Output at Setpoint D Mode CalculationHow Condenser Control Hvac PID Differs From Others Output at Setpoint for Non-CondenserOutput at Minimum / Output at Maximum Other PID FeaturesChanging the Output at Setpoint Output at Setpoint for Condenser/HVAC PID ControlMinimum Accumulated Error FilteringPage Page Medium Resolution Reuccf Page Page Appendix F Troubleshooting Refer to .1.9, PoweringEchelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Number of Fans field? TripSymptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Index NumericsBlue R. See Cold Reset Wash mode. See Clean Mode Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Tion Probe LonWorks Network. See Echelon Network Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 4 5-JAN-2013 Valves
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