Frymaster 35, 45 manual Replacing Burner Ceramic Targets, Replacing the Gas Valve

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1.4.9 Replacing Burner Ceramic Targets

1. Disconnect the fryer from the electrical power supply. Turn off the gas and disconnect the fryer.

2.Drain the frypot or remove the handle from the drain valve.

3.Remove the round drain sections as necessary to expose the burners and heat shield.

WARNING

Drain the frypot or remove the handle from the drain valve before proceeding further.

4.Disconnect the wires from the gas valve terminal block, marking each wire to facilitate reconnection.

5.Remove the high-limit thermostat wires from the gas valve pilot coil.

6.Disconnect the pipe union collar located on the bottom of the gas valve.

7.Remove the burner heat shield hanger screws at the front of the burner and remove the heat shield.

In units with built-in filtration, there may be a second heat shield located under the burner manifold. Remove the screws holding it in place and remove it.

8.Remove the filter pan by sliding it out of the unit and lifting it up and out of the roller track.

9.Remove the burner hanger screws and lower the front of the main burner. Pull it forward to clear the rear burner hanger and lower the burner to the floor.

10.Raise the front of the fryer enough to slide the burner from under the fryer cabinet.

11.To replace only the ceramic targets, straighten the target locking tabs with a pair of needle nose pliers or a screwdriver and slide the target up and off the bracket. Slide the replacement target onto the bracket and bend the locking tabs down.

CAUTION

Avoid cross-threading and stripping when reinstalling the brass orifices.

To replace the entire target assembly, use a ½-inch (13mm) box end wrench to remove the two brass orifices that hold the assembly to the burner manifold. Position the new assembly and replace the orifices.

12.Reverse Steps 1-9 to reinstall the burner assembly. Compare spacing and alignment of targets with the parameters in Section 1.3.4.

1.4.10 Replacing the Gas Valve

1.Disconnect the fryer from the electrical power supply. Turn off the gas and disconnect the fryer.

2.Drain the frypot or remove the handle from the drain valve.

WARNING

Drain the frypot or remove the handle from the drain valve before proceeding further.

3.Disconnect the wires from the gas valve terminal block, marking each wire to facilitate reconnection. 1-11

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Contents Hour Service Hotline Performance Pro Series Gas Fryers Models 35Canada Page Table of Contents Service Procedures Performance PRO Series GAS Fryers Models 35Table of Contents Parts List General Pilot Ignition Electronic IgnitionController Options Thermostats and Temperature ProbesMoving the Fryer for Servicing Diagnostic Procedures Cleaning the Gas Valve Vent Tube To adjust burner gas pressureAfter servicing is complete Checking the Burner Manifold Gas PressureSeries Non-CE Standard Burner Manifold Gas Pressures Adjusting the Pilot Flame Adjusting Burner Ceramic Target Spacing and AlignmentFryers with thermostat access doors Calibrating the ThermostatFryers with thermostat control panels Testing the Temperature Probe Stop screw Locking nut Setscrew Replacing the Temperature Probe Page Replacing Burner Ceramic Targets Replacing the Gas ValveRemove the burner assembly in accordance with Steps Before proceeding furtherSection Replacing the FrypotPage Troubleshooting and Problem Isolation Replacing a Pump/MotorTypical Problems Gas and Electrical Power SuppliesPilot Failure No pilot flame Unreliable pilot flameImproper Burner Function Inadequate Make-up Air Other Causes of PoppingPage Common Computer Complaints Filtration Malfunction Manual Push-Button Modular Basket Lift Simplified Schematic Leakage There are three basket lift problem types. They areBasket Lift Malfunction Motor and Gear Wear Binds and JamsElectronics Failure Probe Resistance Chart Interpretation of Analog Controller LightsTroubleshooting Guides Problem Probable CausesTroubleshooting the Gas Valve Troubleshooting the ThermostatTroubleshooting the Temperature Probe Wiring Diagrams 1.8.1 Standing Pilot Electronic Ignition Non-Computer Controlled Fryer Electronic Ignition Filter Box Modular Basket Lift 100/120V Modular Basket Lift 208/250V Performance PRO Series GAS Fryers Models 35 Parts List Accessories100-120V Configuration 208-250V Configuration Basket Lift and Associated PartsBasket Lift Assemblies Cabinetry 1 FPP/FMP Model Cabinetry Four station fryer shownUse with 106-4525 Applebee’s Dump Station PMJ Non-filter Model Cabinetry Other Components Cabinet AssembliesLegs Casters, Legs, and Associated HardwareCasters Full-vat Component Box Assembly Component BoxesNot illustrated Control Panel Assemblies, Flue Caps, and Related Items Component Controller Assemblies ComponentWiring ASSEMBLIES, HARNESSES, and Remote Cable Assemblies Door Assembly 106-3965Door AssemblyDrain Tubes Drain System Components 2.9.1 Drain Tube SystemMiscellaneous Drain Valves FPP/FMP Models Drain Valve Assemblies Drain Safety SwitchDrain Valves Drain Valves PMJ Models Filter Boxes Complete Box Assemblies ComponentsFilter Pan Assembly Frypots PMJFrypot Cabinetry 13.1 PMJ45 Frypot Cabinetry 13.2 PMJ35 Frypot Cabinetry Gas Valves and Burners 14.1 PMJ45 Gas Valves and Burners Burner ManifoldPilot Assemblies, Non-CE 14.2 PMJ35 Gas Valves and Burners Gas Valves, Non-CE see note below Ignitors Oil Return Components Oil Return Components on next Oil Return Assembly Thermostats and Timers Operating Thermostat Assembly, FenwallWiring Harnesses, Pin Terminals, and Power Cords ConnectorsPower Shower Power Shower AssemblyGarland Range S35 Parts CabinetryService Hotline
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45, 35 specifications

The Frymaster 35 and 45 series fryers are well-known in the catering industry for their reliability, efficiency, and advanced cooking technologies. These models are designed to cater to medium to high-volume establishments, providing users with exceptional performance and ease of use.

One of the main features of the Frymaster 35 and 45 series is their impressive fry capacity. The 35 model can handle around 35 pounds of oil, while the 45 model accommodates up to 45 pounds. This increased oil capacity means that both fryers can fry larger batches of food more efficiently, allowing for quicker service times in busy kitchens.

Another key characteristic is the high-performance heating elements. The Frymaster series utilizes V-shaped heat exchangers, which deliver rapid recovery times and consistent cooking temperatures. This technology enables the fryers to maintain optimal heat levels even during heavy usage, ensuring that food is cooked evenly and thoroughly.

The Frymaster 35 and 45 also feature built-in filtration systems. This technology helps in prolonging the life of the oil by filtering out food particles and impurities, which not only enhances the taste of the fried food but also reduces operational costs. The automatic filtration system can be programmed to run on a cycle to ensure that oil quality remains high without requiring constant manual intervention.

In terms of user-friendly design, both models are equipped with digital temperature controls, which allow chefs to precisely set and maintain frying temperatures. The intuitive control panel simplifies operation, while the integrated safety features, such as high-limit temperature controls, help prevent overheating and accidents in the kitchen.

Durability is another hallmark of the Frymaster series. Constructed from stainless steel, these fryers are built to withstand the rigors of commercial kitchens while resisting corrosion and wear. Additionally, Frymaster offers a range of accessories and options, such as baskets and lids, to enhance the functionality and versatility of these fryers.

In summary, the Frymaster 35 and 45 series fryers are top-tier options for commercial food establishments, combining substantial fry capacity, advanced heating technology, built-in oil filtration, and user-friendly controls. Their robust design and efficiency make them ideal for any kitchen looking to deliver high-quality fried foods consistently.
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