Frymaster 35, 45 manual Binds and Jams, Motor and Gear Wear, Electronics Failure

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• electronics failure.

Binds and Jams

Noisy, jerky, or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate™ or similar lightweight white grease to the rod and bushings to correct the problem.

Another possible cause of binding is the improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen the screws that hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly.

Motor and Gear Wear

The most likely problem encountered in this category is erratic motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear. Correct the problem by replacing the worn gear.

If the lift cycles correctly but fails to remain in the “up” position (i.e., goes up, but then slowly settles back down into the frypot), the problem is a failed motor brake. The brake cannot be repaired and the motor must be replaced.

If the motor fails to run when power is reaching it, replace the motor because it has burned-out.

Electronics Failure

An electronics failure may be caused by relays, microswitches, capacitors, resistors, interface boards, wiring, and controls. Troubleshooting electronics is a process of verifying current flow through the individual components up to and including the motor. Using a multimeter set to the 250 VAC range, check the connections on both sides of each component for the presence of 120 VAC. Examine the diagrams on Pages 1-31 and 1-32 to identify components and wiring connection points. (See Page 1-22 for simplified basket lift schematics.)

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Contents Hour Service Hotline Performance Pro Series Gas Fryers Models 35Canada Page Table of Contents Service Procedures Performance PRO Series GAS Fryers Models 35Table of Contents Parts List General Pilot Ignition Electronic IgnitionController Options Thermostats and Temperature ProbesMoving the Fryer for Servicing Diagnostic Procedures Cleaning the Gas Valve Vent Tube To adjust burner gas pressureAfter servicing is complete Checking the Burner Manifold Gas PressureSeries Non-CE Standard Burner Manifold Gas Pressures Adjusting the Pilot Flame Adjusting Burner Ceramic Target Spacing and AlignmentFryers with thermostat access doors Calibrating the ThermostatFryers with thermostat control panels Testing the Temperature Probe Stop screw Locking nut Setscrew Replacing the Temperature Probe Page Replacing Burner Ceramic Targets Replacing the Gas ValveRemove the burner assembly in accordance with Steps Before proceeding furtherSection Replacing the FrypotPage Troubleshooting and Problem Isolation Replacing a Pump/MotorTypical Problems Gas and Electrical Power SuppliesPilot Failure No pilot flame Unreliable pilot flameImproper Burner Function Inadequate Make-up Air Other Causes of PoppingPage Common Computer Complaints Filtration Malfunction Manual Push-Button Modular Basket Lift Simplified Schematic Leakage There are three basket lift problem types. They areBasket Lift Malfunction Motor and Gear Wear Binds and JamsElectronics Failure Probe Resistance Chart Interpretation of Analog Controller LightsTroubleshooting Guides Problem Probable CausesTroubleshooting the Gas Valve Troubleshooting the ThermostatTroubleshooting the Temperature Probe Wiring Diagrams 1.8.1 Standing Pilot Electronic Ignition Non-Computer Controlled Fryer Electronic Ignition Filter Box Modular Basket Lift 100/120V Modular Basket Lift 208/250V Performance PRO Series GAS Fryers Models 35 Parts List Accessories100-120V Configuration 208-250V Configuration Basket Lift and Associated PartsBasket Lift Assemblies Cabinetry 1 FPP/FMP Model Cabinetry Four station fryer shownUse with 106-4525 Applebee’s Dump Station PMJ Non-filter Model Cabinetry Other Components Cabinet AssembliesLegs Casters, Legs, and Associated HardwareCasters Full-vat Component Box Assembly Component BoxesNot illustrated Control Panel Assemblies, Flue Caps, and Related Items Component Controller Assemblies ComponentWiring ASSEMBLIES, HARNESSES, and Remote Cable Assemblies Door Assembly 106-3965Door AssemblyDrain Tubes Drain System Components 2.9.1 Drain Tube SystemMiscellaneous Drain Valves FPP/FMP Models Drain Valve Assemblies Drain Safety SwitchDrain Valves Drain Valves PMJ Models Filter Boxes Complete Box Assemblies ComponentsFilter Pan Assembly Frypots PMJFrypot Cabinetry 13.1 PMJ45 Frypot Cabinetry 13.2 PMJ35 Frypot Cabinetry Gas Valves and Burners 14.1 PMJ45 Gas Valves and Burners Burner ManifoldPilot Assemblies, Non-CE 14.2 PMJ35 Gas Valves and Burners Gas Valves, Non-CE see note below Ignitors Oil Return Components Oil Return Components on next Oil Return Assembly Thermostats and Timers Operating Thermostat Assembly, FenwallWiring Harnesses, Pin Terminals, and Power Cords ConnectorsPower Shower Power Shower AssemblyGarland Range S35 Parts CabinetryService Hotline
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45, 35 specifications

The Frymaster 35 and 45 series fryers are well-known in the catering industry for their reliability, efficiency, and advanced cooking technologies. These models are designed to cater to medium to high-volume establishments, providing users with exceptional performance and ease of use.

One of the main features of the Frymaster 35 and 45 series is their impressive fry capacity. The 35 model can handle around 35 pounds of oil, while the 45 model accommodates up to 45 pounds. This increased oil capacity means that both fryers can fry larger batches of food more efficiently, allowing for quicker service times in busy kitchens.

Another key characteristic is the high-performance heating elements. The Frymaster series utilizes V-shaped heat exchangers, which deliver rapid recovery times and consistent cooking temperatures. This technology enables the fryers to maintain optimal heat levels even during heavy usage, ensuring that food is cooked evenly and thoroughly.

The Frymaster 35 and 45 also feature built-in filtration systems. This technology helps in prolonging the life of the oil by filtering out food particles and impurities, which not only enhances the taste of the fried food but also reduces operational costs. The automatic filtration system can be programmed to run on a cycle to ensure that oil quality remains high without requiring constant manual intervention.

In terms of user-friendly design, both models are equipped with digital temperature controls, which allow chefs to precisely set and maintain frying temperatures. The intuitive control panel simplifies operation, while the integrated safety features, such as high-limit temperature controls, help prevent overheating and accidents in the kitchen.

Durability is another hallmark of the Frymaster series. Constructed from stainless steel, these fryers are built to withstand the rigors of commercial kitchens while resisting corrosion and wear. Additionally, Frymaster offers a range of accessories and options, such as baskets and lids, to enhance the functionality and versatility of these fryers.

In summary, the Frymaster 35 and 45 series fryers are top-tier options for commercial food establishments, combining substantial fry capacity, advanced heating technology, built-in oil filtration, and user-friendly controls. Their robust design and efficiency make them ideal for any kitchen looking to deliver high-quality fried foods consistently.
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