Frymaster 8196345 manual Replacing the Frypot

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18.If the leak persists, use a rubber hammer and a small block of wood to tap the corners of the lower combustion chamber insulation retainers. Repeat steps 15 through 17. Repeat this step until no leakage is detected.

1.9.10 Replacing the Filter Motor, Filter Pump, or Filter Pump Solenoid Valve

1.Disconnect the unit from the electrical power supply.

2.Remove the filter pan from the unit.

3.Position a container beneath the oil return fitting at the front of the cabinet. Disconnect the flexible oil line from the fitting, allowing any residual oil to drain into the container.

4.At the rear of the fryer, unplug the left connector (as viewed from the rear of the fryer) from the transformer box.

5.Remove the four nuts and bolts attaching the motor mount to the rear motor mount support.

6.At the front of the fryer, remove the cover plate from the front of the motor and disconnect the motor wires.

7.Place a 1-foot (30.5-cm) length of wood (or similar support) beneath the motor mount near the front of the unit and remove the two remaining nuts and bolts attaching the motor mount to the front cabinet cross-brace.

8.Carefully remove the support and lower the motor mount to the floor, allowing the rear of the mount to slide forward and off the rear motor mount support.

9.Disconnect the return flexline from the pump. The motor and pump assembly can now be pulled from beneath the fryer and the failed component can be removed and replaced.

10.Position the replacement motor and pump assembly beneath the fryer and reconnect the oil return flexline to the pump. Lift the rear of the motor mount up and onto the rear motor mount support.

11.Lift the front of the motor mount up and support it with a 1-foot (30.5-cm) piece of wood or a similar support. Install but do not tighten the two nuts and bolts that attach the motor mount to the front cabinet cross-brace.

12.Install and tighten the four nuts and bolts that secure the motor mount to the rear motor mount support.

13.At the front of the fryer, tighten the two nuts and bolts at the front of the motor mount. Reconnect the motor power wires and reinstall the wiring cover plate.

14.Reconnect the oil return flexline and reinstall the filter pan.

15.Reconnect the unit to the electrical power supply, fill the frypots with oil and check for proper operation.

1.9.11Replacing the Frypot

1.Disconnect the fryer from the electrical and gas supplies.

2.Remove the filter pan from the unit and drain one frypot at a time into a Shortening Disposal Unit (SDU) or other appropriate metal container.

DANGER

DO NOT attempt to drain more than one full frypot into the SDU at one time.

3.Dismount the topcap by removing the screws on the bottom of each front corner and lifting the topcap straight up.

4.Remove the bezels by lifting them up to disengage the tabs along the lower edges from the slots in the control panel frame. Remove the top screws in the upper corners of the computer.

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Contents Hour Service Hotline GASCanada Iii Protector Series GAS Fryers Table of Contents Protector Series GAS Fryers This page Intentionally Left Blank Functional Description Electronic Ignition SystemLED Diagnostic Lights Interface BoardPage Accessing Fryers for Servicing ThermostatsCleaning the Gas Valve Vent Tube Checking the Burner Manifold Gas PressureNon-CE Standard Burner Manifold Gas Pressures Measuring Flame Current Replacing the Temperature Probe or High-Limit Thermostat Replacing the Interface BoardReplacing an Ignition Module Replacing or Cleaning a Combustion Air Blower Adjusting the Air/Gas Mixture Replacing a Gas Valve ALL Other ValvesReplacing a Burner Assembly Replacing the Frypot Page Full Vat Illustrated Replacing Frypot Insulation and/or Upper Burner RailsPage Re-assembling a Frypot Full-Vat Illustrated Troubleshooting and Problem Isolation Ignition FailureImproper Burner Function Improper Temperature Control Computer Malfunctions Filtration MalfunctionsVerifying Solenoid Operation Leakage Basket Lift MalfunctionsBinds and Jams Troubleshooting Guides Troubleshooting the 24 VAC Circuit VAC is not present on the interface board J3 pin 9 LED 5 GVPage Troubleshooting the Gas Valve Replacing the Transformer or Filter RelayProbe Resistance Chart ATO Automatic Top-Off Service ProceduresProblem Probable Causes Corrective Action ATO Automatic Top-Off Troubleshooting8074646 Function Voltage Wire Color ATO Automatic Top-Off Board Pin Positions and HarnessesReplacing the ATO Board or Transformer Replacing the ATO Pump or SolenoidHot-hi-1 Low tempFailure Failure withIgNITION 14.2 CM7 Useful Codes Enter Setup in Tech Mode EnterReset Recovery Fault Call Service Enter 14.3 CM7 Menu Summary Tree 14.4 CM7 Board Pin Positions and Harnesses To update CM7 and ATO software follow these steps Principal Wiring Connections Wiring Diagrams Main Page FPGL330 Transformer / Filter Box Domestic Modular Basket Lift 100/120V Modular Basket Lift 208/250V Simplified Wiring Diagrams FPGL30 Series Full Vat FPGL30 Series FULL-VAT with ONE DUAL-SPARK Ignition ModuleFPGL30 Series FULL-VAT Australia and Pacific RIM FPGL30 Series Full Vat Australia and Pacific RimFPGL30 Series Simplified Wiring FPGL30 Series Data Network Flowchart Protector Series GAS Fryers Parts List AccessoriesBasket Lift Assembly and Associated Parts Component Doors, Sides, Flue Caps, Top Caps and Casters Drain System Components Drain Valves and Associated Parts Drain Tube Sections and Associated Parts Electronics and Electrical Components 2.5.1 Component Boxes Component Boxes Fuse 5A 125V International OnlyTransformer Boxes FPGL230 Computers and Associated Components Wiring Main Wiring Harnesses 2 CM7 and ATO Wiring Harnesses Refer to wiring diagram on Page Full-Vat Frypot Components Frypot Assemblies and Associated Parts Gas Supply and Combustion System Components FPGL30 Full Vat Gas Manifold TypicalComponent Gas Valves and Associated Components Valve, Non-CE Gas Filtration System Components Component Return Valve Assembly and Associated Parts Component ATO Automatic Top-Off BoardATO Automatic Top-Off Solenoid and Pump Assemblies JIB Cradle, JIB/BIB Cap and Pick Up AssembiesWiring Connectors, Pin Terminals and Tools Fasteners Fasteners This page Intentionally Left Blank Service Hotline