Middleby Marshall PS200-R68 Conveyor, Electric Heaters Electric Oven Only, Front Window

Page 13

III. COMPONENT FUNCTION

A. Conveyor

The conveyor is driven by a variable speed electric motor operating through a gear reducer (See Figure 1-5). The motor speed is controlled by a digital control. The stain- less steel wire belt can travel in either direction and at variable speeds from 3 minutes to 23 minutes.

Conveyor

Fan

Drive Motor

Motor

Main Gas

Control Valve

SECTION 1

DESCRIPTION

Should a flame outage occur the control will close the main gas control valve within 0.8 seconds and attempt to reignite the pilot.

D. Electric Heaters (Electric Oven Only)

There are six heater elements mounted on the inside of the rear panel. Each element is connected to a separate electrical contact which is energized by the temperature controller.

E. Front Window

The front window is used for viewing items being baked and provides access to the oven for items which do not require full bake time, such as sandwiches, cookies, small items or cheese melting processes.

F. Cooling Fan

A cooling fan is located in the back of the oven. This cooling fan blows cool air in through the machinery compartment across the fan motor and conveyor motor and control cabinet. The air is then exhausted through the side of the cabinet and also out the back of the oven compartment. Refer to Figure 1-6.

Another cooling fan is located in the bottom of each control box. Air is drawn in through the louvers in the rear of the control box and out through the fan. Refer to Figure 1-4.

Figure 1-5. Conveyor Drive Motor

B. Fan

The fan is located at the rear of the oven. This fan forces heated air through the fingers. The fan switch has two positions and must be "on" for oven warm up and bake and for the conveyor to run.

C. Gas Burner (Gas Oven Only)

With the heat and blower switches ON the gas burner

heats the air as the air enters the main blowers toFigure 1-6. Cooling Fan maintain the set temperature. The burner flame is ignited

and monitored by a solid state burner control device.

7

Image 13
Contents Manual Middleby Marshall INC This Manual Must Be Kept For Future Reference Table of Contents Table of Contents Page Middleby Series PS200-R68 Ovens Section DescriptionDescription Section Electric Heated Ovens GAS Heated OvensSeries PS200-R68 Air Flow Heat Transfer and How It WorksII. Principle of AIR Flow Component Location Electric Heaters Electric Oven Only ConveyorFront Window Cooling FanFingers Air FingersUnloading Section InstallationPS220-R68 Oven Installation Required Kits and Equipment PS200-R68 Oven Installation Required Kits and EquipmentPS224-R68 Oven Installation Required Kits and Equipment Parts List for Series PS200-R68 Electric Oven Parts List for Series PS200-R68 GAS Oven Installation KITSeries PS200-R68 Gas & Electric Oven Installation Kits PS200-R68, P/NParts List for Series PS200-R68 Double Oven Option KIT Parts List for Series PS200-R68 Single Oven Option KITSeries PS200-R68 Oven Dimensions Control Box, Wireway and Cable Installation II. Control BOX and Cable InstallationIII. Flue Vent Installation IV. Restraint Cable Installation GAS Oven ROUGH-IN Typical InstallationProvided by Customer Circuit Breaker Electric Oven ROUGH-INElectrical Rating SuggestedVent Hood Ventilation GuidelinesVII. Electrical Connection Information for ALL Ovens VI. Electric Supply for GAS Heated OvensOven Specifi Cation Data Plate Refer Ence Junction Connection Box VIII. Electric Supply for Electrically Heated OvensIX. GAS Supply for GAS Heated Ovens Do not Connect Black Lead to High LEG Black and White MustTrol Valve Regulator During Initial Turn On of GAS, IT is During Pressure Testing Note FollowingConveyor Backstop and END Stop IN- Stallation Installing Backstop and End StopSection Installation Controls and Components Section OperationPS200-R68 Series Control Functions II. Component Information and Location Refer to -4 Conveyor Speed Digital ControlII. Operation Start Up Procedures -- Gas Heated OvensInitial Start Up Daily Start UpControl Panel MIN SEC351 F Temperature Controller Operation Instructions651 Power Failure Start Up Procedures -- Electric OvensConveyor Speed Bake Time and Time of Delivery Shut Down Gas or Electric OvensBake Time will be the same for any size product Section Operation Maintenance Daily Section MaintenanceExterior Precautions II.MAINTENANCE Weekly Oven Disassembly and CleaningRemoving conveyor from oven for cleaning Crumb PansSection Maintenance Oven interior disassembly Loading the soak bin Window disassembly for cleaningSection Maintenance Cleaning parts that were soaked overnight RED Lobster Finger Configuration in Oven Cleaning interior of oven Oven reassembly Section Maintenance Top Finger Upper End Plug Removable Crumb Pans Lower End Plug Section Maintenance Do not adjust belt if HOT Cleaning fan motor III. Maintenance Every 3 MonthsElectrical terminals Checking and/or replacing main blower fan belt Main Blower Fan Shaft Bearing Lubrication Maintenance Parts IV. Maintenance Every 6 MonthsQuantity Middleby Marshall Description Part Number Section Maintenance Problem Products Overcooked or Undercooked Section TroubleshootingProblem Oven will not Heat Section Troubleshooting Fingers assembled incor Rectly after cleaning Figure no Description Section Parts ListOven PANELS, Window and Legs Part QTY Description AIR Fingers Part Description Control Panel Control Panel Enclosure Blower and Shroud BELT, V-NOTCHED Conveyor QTY Description GAS Burner and Piping Assembly GAS Control Valve Machinery Compartment Part QTY Model Description Electric Oven Electric Panel Electric Panel W/O Components Junction BOX and Export Transformer Transformer .75 KVA 240-480V Export only Section Parts List Section Electrical Schematics Fan Electrical Schematics Section Middleby Marshall

PS200-R68 specifications

The Middleby Marshall PS200-R68 is an innovative commercial conveyor oven that has set new standards in the foodservice industry. Known for its exceptional performance and versatility, this high-efficiency oven is particularly popular among pizza restaurants, fast-casual dining establishments, and any operation that requires high-volume cooking.

One of the standout features of the PS200-R68 is its advanced cooking technology. It utilizes Middleby Marshall's patented "Digital Edge Technology," which ensures precise heat distribution and consistent cooking results. This technology optimizes the airflow within the oven, allowing for uniform cooking across various food products. From pizzas to baked goods, the PS200-R68 can handle it all with ease.

The PS200-R68 boasts a robust construction designed for the demands of a commercial kitchen. It features a stainless-steel exterior, which not only enhances durability but also offers an appealing aesthetic suitable for front-of-house applications. The interior of the oven is equipped with durable, easy-to-clean materials that ensure hygiene and compliance with food safety standards.

Another key characteristic of the PS200-R68 is its energy efficiency. The oven is engineered to minimize energy consumption without compromising performance. Its advanced insulation helps maintain consistent temperatures, thereby reducing heat loss during operation. This feature significantly lowers operational costs, making the PS200-R68 an economical choice for businesses.

Additionally, the PS200-R68 comes with user-friendly digital controls that offer precise temperature settings and cooking times. Operators can easily customize cooking programs to achieve desired results, increasing operational efficiency. With its high-speed conveyor system, the oven ensures quick cooking times, allowing operators to meet high-demand periods without delays.

Furthermore, the Middleby Marshall PS200-R68 is designed to accommodate a variety of food types. Its adjustable conveyor speed allows for flexible cooking times, enabling operators to cook everything from perfectly baked pizzas to toasted sandwiches. This versatility makes it an invaluable addition to any commercial kitchen.

In summary, the Middleby Marshall PS200-R68 is a cutting-edge conveyor oven designed for high performance and energy efficiency. With its digital edge technology, durable construction, and versatile cooking capabilities, it is the ideal choice for foodservice operators looking to enhance their menu offerings while maintaining operational efficiency.