Middleby Marshall PS200-R68 installation manual Ventilation Guidelines, Vent Hood

Page 24

SECTION 2

INSTALLATION

V. VENTILATION GUIDELINES

A mechanically driven ventilation system is required for the PS200-R68 Series Middleby Marshall conveyorized gas ovens. The minimum hood canopy dimensions are outlined below.

Local codes and conditions vary greatly from one area to another and must be complied with. These are the “Authority having jurisdiction” as stated by the National Fire Protection Association, Inc. in NFPA 96-latest edi- tion. Following are the suggested requirements for good ventilation. Please remember these are general recom- mendations or guidelines, you may have a special con- dition or problem that will require the services of a ventilation engineer or specialist. Proper ventilation is the oven owner’s responsibility. Improper ventilation can inhibit oven performance. It is recommended that the ventilation and duct work be checked every three months.

Grease filters in the intake of the hood may be required by local codes.

VENTILATION HOOD

The rate of air flow exhausted through the ventilation system is generally between 1400 and 2500 CFM, but may vary depending on the oven configuration and hood design. To avoid a negative pressure condition in the kitchen area, return air must be brought back to replenish the air that was exhausted. A negative pressure in the kitchen can cause heat related problems to the oven components as if there were no ventilation at all. The best method of supplying return air is through the heating, ventilation and air conditioning system (HVAC). Through the HVAC system, the air can be temperature controlled

for summer and winter. Return air can be brought in directly from outside the building, but detrimental affects can result from either extreme seasonal hot and cold temperature from the outdoors.

NOTE: Return air from fan driven system within the hood must not blow at opening of bake chamber or poor oven baking performance will result.

VENTILATION CAPTURE TEST

It is recommended that a 30 second smoke candle test be performed on your ventilation hood system. Follow the steps below to complete the ventilation smoke test.

All tests are to be done on single ovens or lower units of a double oven. We recommend you wear protective gloves when performing this test. At no time should food be present when the smoke test is being conducted. Also check that no fire suppression system will be activated by the smoke.

1.Turn ventilation system on.

2.Turn oven(s) on and allow to heat up to customers normal operating temperature, or a minimum of 480°F (248°C).

3.Turn conveyor off. Place a 30 second smoke candle in a pie or cake pan which is no higher than 3" (76mm).

4.Open the front oven window. Next, light the smoke candle in the pan and then slide the pan into the center of the bake chamber on the conveyor belt and close the window.

5.The ventilation hood should capture 90% to 100% of the smoke produced by the candle.

 

2”

 

 

 

51mm

 

 

 

minimum to

 

 

 

allow stacking

 

 

 

of ovens

 

 

10”

 

8”

3”

17-1/2”

203mm

254mm

76mm

 

445mm

 

 

 

 

Figure 2-10

Vent Hood

18

Image 24
Contents Manual Middleby Marshall INC This Manual Must Be Kept For Future Reference Table of Contents Table of Contents Page Section Description Middleby Series PS200-R68 OvensDescription Section GAS Heated Ovens Electric Heated OvensHeat Transfer and How It Works Series PS200-R68 Air FlowII. Principle of AIR Flow Component Location Conveyor Electric Heaters Electric Oven OnlyFront Window Cooling FanAir Fingers FingersSection Installation UnloadingPS200-R68 Oven Installation Required Kits and Equipment PS220-R68 Oven Installation Required Kits and EquipmentPS224-R68 Oven Installation Required Kits and Equipment Parts List for Series PS200-R68 GAS Oven Installation KIT Parts List for Series PS200-R68 Electric OvenSeries PS200-R68 Gas & Electric Oven Installation Kits PS200-R68, P/NParts List for Series PS200-R68 Single Oven Option KIT Parts List for Series PS200-R68 Double Oven Option KITSeries PS200-R68 Oven Dimensions II. Control BOX and Cable Installation Control Box, Wireway and Cable InstallationIII. Flue Vent Installation IV. Restraint Cable Installation Typical Installation GAS Oven ROUGH-INProvided by Customer Electric Oven ROUGH-IN Circuit BreakerElectrical Rating SuggestedVentilation Guidelines Vent HoodVI. Electric Supply for GAS Heated Ovens VII. Electrical Connection Information for ALL OvensOven Specifi Cation Data Plate Refer Ence VIII. Electric Supply for Electrically Heated Ovens Junction Connection BoxDo not Connect Black Lead to High LEG Black and White Must IX. GAS Supply for GAS Heated OvensDuring Pressure Testing Note Following Trol Valve Regulator During Initial Turn On of GAS, IT isInstalling Backstop and End Stop Conveyor Backstop and END Stop IN- StallationSection Installation Section Operation Controls and ComponentsPS200-R68 Series Control Functions II. Component Information and Location Conveyor Speed Digital Control Refer to -4Start Up Procedures -- Gas Heated Ovens II. OperationInitial Start Up Daily Start UpMIN SEC Control PanelTemperature Controller Operation Instructions 351 F651 Start Up Procedures -- Electric Ovens Power FailureShut Down Gas or Electric Ovens Conveyor Speed Bake Time and Time of DeliveryBake Time will be the same for any size product Section Operation Section Maintenance Maintenance DailyExterior II.MAINTENANCE Weekly Oven Disassembly and Cleaning PrecautionsRemoving conveyor from oven for cleaning Crumb PansSection Maintenance Oven interior disassembly Window disassembly for cleaning Loading the soak binSection Maintenance Cleaning parts that were soaked overnight RED Lobster Finger Configuration in Oven Cleaning interior of oven Oven reassembly Section Maintenance Top Finger Upper End Plug Removable Crumb Pans Lower End Plug Section Maintenance Do not adjust belt if HOT III. Maintenance Every 3 Months Cleaning fan motorElectrical terminals Checking and/or replacing main blower fan belt Main Blower Fan Shaft Bearing Lubrication IV. Maintenance Every 6 Months Maintenance PartsQuantity Middleby Marshall Description Part Number Section Maintenance Section Troubleshooting Problem Products Overcooked or UndercookedProblem Oven will not Heat Section Troubleshooting Fingers assembled incor Rectly after cleaning Section Parts List Figure no DescriptionOven PANELS, Window and Legs Part QTY Description AIR Fingers Part Description Control Panel Control Panel Enclosure Blower and Shroud BELT, V-NOTCHED Conveyor QTY Description GAS Burner and Piping Assembly GAS Control Valve Machinery Compartment Part QTY Model Description Electric Oven Electric Panel Electric Panel W/O Components Junction BOX and Export Transformer Transformer .75 KVA 240-480V Export only Section Parts List Section Electrical Schematics Fan Electrical Schematics Section Middleby Marshall

PS200-R68 specifications

The Middleby Marshall PS200-R68 is an innovative commercial conveyor oven that has set new standards in the foodservice industry. Known for its exceptional performance and versatility, this high-efficiency oven is particularly popular among pizza restaurants, fast-casual dining establishments, and any operation that requires high-volume cooking.

One of the standout features of the PS200-R68 is its advanced cooking technology. It utilizes Middleby Marshall's patented "Digital Edge Technology," which ensures precise heat distribution and consistent cooking results. This technology optimizes the airflow within the oven, allowing for uniform cooking across various food products. From pizzas to baked goods, the PS200-R68 can handle it all with ease.

The PS200-R68 boasts a robust construction designed for the demands of a commercial kitchen. It features a stainless-steel exterior, which not only enhances durability but also offers an appealing aesthetic suitable for front-of-house applications. The interior of the oven is equipped with durable, easy-to-clean materials that ensure hygiene and compliance with food safety standards.

Another key characteristic of the PS200-R68 is its energy efficiency. The oven is engineered to minimize energy consumption without compromising performance. Its advanced insulation helps maintain consistent temperatures, thereby reducing heat loss during operation. This feature significantly lowers operational costs, making the PS200-R68 an economical choice for businesses.

Additionally, the PS200-R68 comes with user-friendly digital controls that offer precise temperature settings and cooking times. Operators can easily customize cooking programs to achieve desired results, increasing operational efficiency. With its high-speed conveyor system, the oven ensures quick cooking times, allowing operators to meet high-demand periods without delays.

Furthermore, the Middleby Marshall PS200-R68 is designed to accommodate a variety of food types. Its adjustable conveyor speed allows for flexible cooking times, enabling operators to cook everything from perfectly baked pizzas to toasted sandwiches. This versatility makes it an invaluable addition to any commercial kitchen.

In summary, the Middleby Marshall PS200-R68 is a cutting-edge conveyor oven designed for high performance and energy efficiency. With its digital edge technology, durable construction, and versatile cooking capabilities, it is the ideal choice for foodservice operators looking to enhance their menu offerings while maintaining operational efficiency.