Middleby Marshall Oven Error Codes and Troubleshooting for PS200 Models

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SECTION 3

OPERATION

c.

FAILSF (Failsafe)

 

 

 

 

 

 

 

Middleby Marshall

 

 

 

AA. Refer to Figure 3-12. If the oven does not reach 200°F (93°C)

 

 

 

 

 

 

 

 

 

 

 

in 15 minutes the temperature controller will shut off the high flame

 

ALM 2

199

F

 

 

valve and begin flashing “FAILSF” and “SET PT” alternately. You

 

 

 

 

HEAT

 

 

 

 

 

 

will also note that the “2” in the ALM window stays on but the “1” in

 

 

 

 

 

the HEAT window turns off. This condition signals a problem in

 

 

FAIL SF

 

 

 

oven heating or heat sensing.

 

 

 

 

 

 

 

 

 

 

 

BB. To reset the temperature controller, turn off the oven blower

 

 

 

 

 

 

switch. Wait 10 seconds and turn the oven blower switch back on.

 

 

 

 

 

 

The “2” in the ALM window, the “1” in the HEAT window, the current

 

FUNCTION DISPLAY RESET

SET UP

 

temperature set point, and the words “SET PT” will be displayed

 

 

 

 

 

 

 

 

again. The temperature controller will now cycle through its normal

 

 

 

 

 

 

procedures.

 

 

 

 

 

d.

F/C - The F/C window will display either an “F” or a “C”.

 

 

 

 

 

 

AA. The “F” indicates that the temperature displayed is in degrees

 

 

 

 

 

 

 

 

Figure 3-12

 

 

 

Fahrenheit.

 

 

 

 

 

BB.The “C” indicates that the temperature displayed is in degrees Celsius.

C. Start Up Procedures -- Electric Ovens

1. Turn blower switch to the"ON" position. This starts the main blower fan and cooling fan. The blower circulates

air through the air fingers and must stay on during the cooking or baking process. The cooling fan cools the electrical components and blower fan motor of the oven.

2.Check to see if the cooling fans (see Figures 1-4 and 1-6) are operating when the blower switch is turned "ON". The cooling fans cool the electrical components and burner blower motor. The cooling fan, located at the rear of the machinery cabinet blows air into and through the cabinet. Air is exhausted out the back of the oven. A cooling fan is also located in the bottom of the control box to draw air through the rear louvers and out the bottom.

Clean the cooling fan grills and louvers daily.

IMPORTANT NOTE: The cooling fan will operate when the blower switch is turned "ON". It must operate to keep the machinery cabinet below 140°F. (60° C.).

WARNING: IF FAN BLADE IS NOT ROTATING, BROKEN OR IF FAN ASSEMBLY IS MISSING FROM MAIN BLOWER MOTOR SHAFT, DO NOT OPERATE OVEN. REPLACE COOLING FAN BLADE BEFORE OPERATING OVEN. Serious damage could be done to the burner blower motor and/or the solid state electrical components if oven is operated while cooling fan is not running or vent grill is plugged.

3.Turn conveyor switch to the "ON" position. This now starts the conveyor belt moving through the oven. Set

conveyor speed digital control for desired bake time .

4. Set desired temperature on temperature

controller. Refer to previous Section B for complete temperature

controller operation instructions. See section on bake times to determine desired temperature.

5.Turn the heat switch to the "ON" position. This will complete a circuit which supplies power to the heater.

6.Close front window.

7.When oven reaches desired temperature, wait at least 30 minutes before baking.

Power Failure

In case of power failure, turn off all switches, open oven window and remove product. After power has been reestablished follow normal start-up procedure.

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Contents Manual Middleby Marshall INC This Manual Must Be Kept For Future Reference Table of Contents Table of Contents Page Section Description Middleby Series PS200-R68 OvensDescription Section GAS Heated Ovens Electric Heated OvensHeat Transfer and How It Works Series PS200-R68 Air FlowII. Principle of AIR Flow Component Location Front Window ConveyorElectric Heaters Electric Oven Only Cooling FanAir Fingers FingersSection Installation UnloadingPS224-R68 Oven Installation Required Kits and Equipment PS200-R68 Oven Installation Required Kits and EquipmentPS220-R68 Oven Installation Required Kits and Equipment Series PS200-R68 Gas & Electric Oven Installation Kits Parts List for Series PS200-R68 GAS Oven Installation KITParts List for Series PS200-R68 Electric Oven PS200-R68, P/NParts List for Series PS200-R68 Single Oven Option KIT Parts List for Series PS200-R68 Double Oven Option KITSeries PS200-R68 Oven Dimensions II. Control BOX and Cable Installation Control Box, Wireway and Cable InstallationIII. Flue Vent Installation IV. Restraint Cable Installation Provided by Customer Typical InstallationGAS Oven ROUGH-IN Electrical Rating Electric Oven ROUGH-INCircuit Breaker SuggestedVentilation Guidelines Vent HoodOven Specifi Cation Data Plate Refer Ence VI. Electric Supply for GAS Heated OvensVII. Electrical Connection Information for ALL Ovens VIII. Electric Supply for Electrically Heated Ovens Junction Connection BoxDo not Connect Black Lead to High LEG Black and White Must IX. GAS Supply for GAS Heated OvensDuring Pressure Testing Note Following Trol Valve Regulator During Initial Turn On of GAS, IT isInstalling Backstop and End Stop Conveyor Backstop and END Stop IN- StallationSection Installation PS200-R68 Series Control Functions Section OperationControls and Components II. Component Information and Location Conveyor Speed Digital Control Refer to -4Initial Start Up Start Up Procedures -- Gas Heated OvensII. Operation Daily Start UpMIN SEC Control PanelTemperature Controller Operation Instructions 351 F651 Start Up Procedures -- Electric Ovens Power FailureBake Time will be the same for any size product Shut Down Gas or Electric OvensConveyor Speed Bake Time and Time of Delivery Section Operation Exterior Section MaintenanceMaintenance Daily Removing conveyor from oven for cleaning II.MAINTENANCE Weekly Oven Disassembly and CleaningPrecautions Crumb PansSection Maintenance Oven interior disassembly Window disassembly for cleaning Loading the soak binSection Maintenance Cleaning parts that were soaked overnight RED Lobster Finger Configuration in Oven Cleaning interior of oven Oven reassembly Section Maintenance Top Finger Upper End Plug Removable Crumb Pans Lower End Plug Section Maintenance Do not adjust belt if HOT Electrical terminals III. Maintenance Every 3 MonthsCleaning fan motor Checking and/or replacing main blower fan belt Main Blower Fan Shaft Bearing Lubrication Quantity Middleby Marshall Description Part Number IV. Maintenance Every 6 MonthsMaintenance Parts Section Maintenance Section Troubleshooting Problem Products Overcooked or UndercookedProblem Oven will not Heat Section Troubleshooting Fingers assembled incor Rectly after cleaning Section Parts List Figure no DescriptionOven PANELS, Window and Legs Part QTY Description AIR Fingers Part Description Control Panel Control Panel Enclosure Blower and Shroud BELT, V-NOTCHED Conveyor QTY Description GAS Burner and Piping Assembly GAS Control Valve Machinery Compartment Part QTY Model Description Electric Oven Electric Panel Electric Panel W/O Components Junction BOX and Export Transformer Transformer .75 KVA 240-480V Export only Section Parts List Section Electrical Schematics Fan Electrical Schematics Section Middleby Marshall

PS200-R68 specifications

The Middleby Marshall PS200-R68 is an innovative commercial conveyor oven that has set new standards in the foodservice industry. Known for its exceptional performance and versatility, this high-efficiency oven is particularly popular among pizza restaurants, fast-casual dining establishments, and any operation that requires high-volume cooking.

One of the standout features of the PS200-R68 is its advanced cooking technology. It utilizes Middleby Marshall's patented "Digital Edge Technology," which ensures precise heat distribution and consistent cooking results. This technology optimizes the airflow within the oven, allowing for uniform cooking across various food products. From pizzas to baked goods, the PS200-R68 can handle it all with ease.

The PS200-R68 boasts a robust construction designed for the demands of a commercial kitchen. It features a stainless-steel exterior, which not only enhances durability but also offers an appealing aesthetic suitable for front-of-house applications. The interior of the oven is equipped with durable, easy-to-clean materials that ensure hygiene and compliance with food safety standards.

Another key characteristic of the PS200-R68 is its energy efficiency. The oven is engineered to minimize energy consumption without compromising performance. Its advanced insulation helps maintain consistent temperatures, thereby reducing heat loss during operation. This feature significantly lowers operational costs, making the PS200-R68 an economical choice for businesses.

Additionally, the PS200-R68 comes with user-friendly digital controls that offer precise temperature settings and cooking times. Operators can easily customize cooking programs to achieve desired results, increasing operational efficiency. With its high-speed conveyor system, the oven ensures quick cooking times, allowing operators to meet high-demand periods without delays.

Furthermore, the Middleby Marshall PS200-R68 is designed to accommodate a variety of food types. Its adjustable conveyor speed allows for flexible cooking times, enabling operators to cook everything from perfectly baked pizzas to toasted sandwiches. This versatility makes it an invaluable addition to any commercial kitchen.

In summary, the Middleby Marshall PS200-R68 is a cutting-edge conveyor oven designed for high performance and energy efficiency. With its digital edge technology, durable construction, and versatile cooking capabilities, it is the ideal choice for foodservice operators looking to enhance their menu offerings while maintaining operational efficiency.