Middleby Marshall PS200-R68 installation manual QTY Description

Page 75

69

ITEM

 

PS200-R68

PS220FS-R68

PS224-R68

CONVEYOR

NO.

QTY.

PART NO.

PART NO.

PART NO.

DESCRIPTION

 

1

30290RH

31286RH

31299RH

CONVEYOR ASSEMBLY W/BELT

 

1

30433LH

31271LH

31304LH

CONVEYOR ASSEMBLY W/BELT

1

1

 

31268

31041

CONVEYOR BELT WIRE SS, 130"

2

1

33900-0032

33900-0081

33900-0035

CONVEYOR BELT SECTION WIRE SS, 1 FT

3

1

42400-0089

49400-0197

49400-0090

MASTER LINK KIT NOTE: MASTER LINK KIT INCLUDES ITEMS 4, 5 , AND 6.

4

1

--

--

--

MASTER LINK - RIGHT INCLUDED IN ITEM 4

5

 

--

--

--

MASTER LINK - MIDDLE INCLUDED IN ITEM 4

6

1

--

--

--

MASTER LINK - LEFT INCLUDED IN ITEM 4

7

2

35900-0398

35900-0398

35900-0398

PIVOT PLATE - CONVEYOR FRAME

8

4

21176-0002

21176-0002

21176-0002

LOCKNUT, HEX SS 3/8-20

9

1

30291

31272

31301

CONVEYOR FRAME ASSEMBLY - IDLER

10

1

30292

31236

31233

CONVEYOR FRAME WELDMENT - IDLER

11

1

49400-0013

49400-0175

49400-0240

CONVEYOR ASSEMBLY - IDLER SHAFT

12

2

22034-0003

22034-0003

22034-0003

BUSH, FLANGE 3/4 OD, x 5/8 ID

13

2

35000-1008

35000-1008

35000-1008

BOLT, ADJ - CONVEYOR IDLER

14

2

37000-0413

37000-0413

37000-0413

IDLER SHAFT ADJUSTMENT BRACKET

15

2

35900-0020

35900-0020

35900-0020

CONVEYOR SHAFT SUPPORT BRACKET

16

A/R

22229-0003 22229-0003

22229-0003

CONVEYOR SPROCKET 10T W/SCREW

17

A/R

21276-0040 21276-0040

21276-0040

SOCKET SET SCREW 1/4-28 x 3/8", SS

18

1

35000-1011 35900-0331

35900-0422

IDLER SHAFT

19

1

30298

31273

31300

CONVEYOR FRAME ASSEMBLY - DRIVE

20

1

30299

31235

31231

CONVEYOR FRAME WELDMENT

21

1

49400-0011

49400-0178

49400-0241

CONVEYOR ASSEMBLY - DRIVE SHAFT

22

1

22011-0013

22011-0013

22011-0013

SHAFT COLLAR W/SCREW

12

2

22034-0003

22034-0003

22034-0003

BUSH, FLANGE 3/4 OD x 5/8 ID

23

2

35000-1080

35000-1080

35000-1080

NYLON SPACER

15

2

35900-0020

35900-0020

35900-0020

CONVEYOR SHAFT SUPPORT BRACKET

16

A/R

22229-0003 22229-0003

22229-0003

CONVEYOR SPROCKET 10T W/SCREW

17

A/R

21276-0040

21276-0040

21276-0040

SOCKET SET SCREW 1/4-28 x 3/8", SS

24

1

35000-1013

35000-1013

35000-1013

DRIVE SHAFT ADAPTER

25

1

22151-0002

22151-0002

22151-0002

ROLLER CHAIN SPROCKET W/SCREW

26

1

21276-0038

21276-0038

21276-0038

SOCKET SET SCREW 10-32 x 5/16" SS

27

1

35000-1012 35900-0335

35000-1072

DRIVE SHAFT

28

1

49400-0050

49400-0050

49400-0050

DRIVE CHAIN ASSEMBLY - 18" LONG

29

1

22273-0002

22273-0002

22273-0002

MASTER LINK

30

1

22151-0003

22151-0003

22151-0003

SPROCKET, DRIVE MOTOR 15T W/SCREW

31

1

27384-0011

27384-0011

27384-0011

GEAR MOTOR 1/15 HP 1350:1

32

2

22450-0230

22450-0230

22450-0230

BRUSHES - GEAR MOTOR

33

4

21126-0007

21126-0007

21126-0007

HEX NUT 10-32

34

4

21426-0005

21426-0005

21426-0005

SPLIT WASHER #10, SS

35

4

A19682

A19682

A19682

FLAT WASHER #10, SS

36

1

27170-0263

27170-0263

27170-0263

CONVEYOR CONTROL PICKUP KIT

37

1

31006

30849

30851

CONVEYOR END STOP

38

1

30830

30830

30830

CONVEYOR LEFT HAND REAR STOP

38

1

30796

30796

30796

CONVEYOR RIGHT HAND REAR STOP

39

2

31468

30739

30742

CRUMB PAN IDLER END

40

2

31469

30740

30741

CRUMB PAN DRIVE END

41

1

27413-0002

27413-0002

27413-0002

PLUG, HOLE 3/4" SS

SECTION 6 PARTS LIST

Image 75
Contents Manual Middleby Marshall INC This Manual Must Be Kept For Future Reference Table of Contents Table of Contents Page Middleby Series PS200-R68 Ovens Section DescriptionDescription Section Electric Heated Ovens GAS Heated OvensSeries PS200-R68 Air Flow Heat Transfer and How It WorksII. Principle of AIR Flow Component Location Cooling Fan ConveyorElectric Heaters Electric Oven Only Front WindowFingers Air FingersUnloading Section InstallationPS200-R68 Oven Installation Required Kits and Equipment PS220-R68 Oven Installation Required Kits and EquipmentPS224-R68 Oven Installation Required Kits and Equipment PS200-R68, P/N Parts List for Series PS200-R68 GAS Oven Installation KITParts List for Series PS200-R68 Electric Oven Series PS200-R68 Gas & Electric Oven Installation KitsParts List for Series PS200-R68 Double Oven Option KIT Parts List for Series PS200-R68 Single Oven Option KITSeries PS200-R68 Oven Dimensions Control Box, Wireway and Cable Installation II. Control BOX and Cable InstallationIII. Flue Vent Installation IV. Restraint Cable Installation Typical Installation GAS Oven ROUGH-INProvided by Customer Suggested Electric Oven ROUGH-INCircuit Breaker Electrical RatingVent Hood Ventilation GuidelinesVI. Electric Supply for GAS Heated Ovens VII. Electrical Connection Information for ALL OvensOven Specifi Cation Data Plate Refer Ence Junction Connection Box VIII. Electric Supply for Electrically Heated OvensIX. GAS Supply for GAS Heated Ovens Do not Connect Black Lead to High LEG Black and White MustTrol Valve Regulator During Initial Turn On of GAS, IT is During Pressure Testing Note FollowingConveyor Backstop and END Stop IN- Stallation Installing Backstop and End StopSection Installation Section Operation Controls and ComponentsPS200-R68 Series Control Functions II. Component Information and Location Refer to -4 Conveyor Speed Digital ControlDaily Start Up Start Up Procedures -- Gas Heated OvensII. Operation Initial Start UpControl Panel MIN SEC351 F Temperature Controller Operation Instructions651 Power Failure Start Up Procedures -- Electric OvensShut Down Gas or Electric Ovens Conveyor Speed Bake Time and Time of DeliveryBake Time will be the same for any size product Section Operation Section Maintenance Maintenance DailyExterior Crumb Pans II.MAINTENANCE Weekly Oven Disassembly and CleaningPrecautions Removing conveyor from oven for cleaningSection Maintenance Oven interior disassembly Loading the soak bin Window disassembly for cleaningSection Maintenance Cleaning parts that were soaked overnight RED Lobster Finger Configuration in Oven Cleaning interior of oven Oven reassembly Section Maintenance Top Finger Upper End Plug Removable Crumb Pans Lower End Plug Section Maintenance Do not adjust belt if HOT III. Maintenance Every 3 Months Cleaning fan motorElectrical terminals Checking and/or replacing main blower fan belt Main Blower Fan Shaft Bearing Lubrication IV. Maintenance Every 6 Months Maintenance PartsQuantity Middleby Marshall Description Part Number Section Maintenance Problem Products Overcooked or Undercooked Section TroubleshootingProblem Oven will not Heat Section Troubleshooting Fingers assembled incor Rectly after cleaning Figure no Description Section Parts ListOven PANELS, Window and Legs Part QTY Description AIR Fingers Part Description Control Panel Control Panel Enclosure Blower and Shroud BELT, V-NOTCHED Conveyor QTY Description GAS Burner and Piping Assembly GAS Control Valve Machinery Compartment Part QTY Model Description Electric Oven Electric Panel Electric Panel W/O Components Junction BOX and Export Transformer Transformer .75 KVA 240-480V Export only Section Parts List Section Electrical Schematics Fan Electrical Schematics Section Middleby Marshall

PS200-R68 specifications

The Middleby Marshall PS200-R68 is an innovative commercial conveyor oven that has set new standards in the foodservice industry. Known for its exceptional performance and versatility, this high-efficiency oven is particularly popular among pizza restaurants, fast-casual dining establishments, and any operation that requires high-volume cooking.

One of the standout features of the PS200-R68 is its advanced cooking technology. It utilizes Middleby Marshall's patented "Digital Edge Technology," which ensures precise heat distribution and consistent cooking results. This technology optimizes the airflow within the oven, allowing for uniform cooking across various food products. From pizzas to baked goods, the PS200-R68 can handle it all with ease.

The PS200-R68 boasts a robust construction designed for the demands of a commercial kitchen. It features a stainless-steel exterior, which not only enhances durability but also offers an appealing aesthetic suitable for front-of-house applications. The interior of the oven is equipped with durable, easy-to-clean materials that ensure hygiene and compliance with food safety standards.

Another key characteristic of the PS200-R68 is its energy efficiency. The oven is engineered to minimize energy consumption without compromising performance. Its advanced insulation helps maintain consistent temperatures, thereby reducing heat loss during operation. This feature significantly lowers operational costs, making the PS200-R68 an economical choice for businesses.

Additionally, the PS200-R68 comes with user-friendly digital controls that offer precise temperature settings and cooking times. Operators can easily customize cooking programs to achieve desired results, increasing operational efficiency. With its high-speed conveyor system, the oven ensures quick cooking times, allowing operators to meet high-demand periods without delays.

Furthermore, the Middleby Marshall PS200-R68 is designed to accommodate a variety of food types. Its adjustable conveyor speed allows for flexible cooking times, enabling operators to cook everything from perfectly baked pizzas to toasted sandwiches. This versatility makes it an invaluable addition to any commercial kitchen.

In summary, the Middleby Marshall PS200-R68 is a cutting-edge conveyor oven designed for high performance and energy efficiency. With its digital edge technology, durable construction, and versatile cooking capabilities, it is the ideal choice for foodservice operators looking to enhance their menu offerings while maintaining operational efficiency.