Middleby Marshall installation manual Heat Transfer and How It Works, Series PS200-R68 Air Flow

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SECTION 1

DESCRIPTION

II. PRINCIPLE OF AIR FLOW

Air is heated and then pulled through the fan which pushes the air into the oven plenum and delivers heated air into the air fingers. The fingers contain an inner plate and outer plate which columnate the air and evenly distribute heated air across the conveyor belt on which the product rides. Air is then pulled back into the blower and the process continues.

A. Heat Transfer and How It Works

1.Heat constantly moves from a warm object to a cold object. Heat moves using three different paths which are conduction, radiation and convection.

Conduction: This path utilizes surface to surface con- tact. The pizza dough in contact with the pan is a good example of conduction.

Radiation: This path has to do with objects radiating heat. Dark objects absorb heat whereas light or shiny objects reflect more heat. This is the reason that the

inside of the Middleby Series PS200-R68 Oven is light in color to reflect more heat back to the product.

Convection: This path has to do with moving amounts of air. It explains why hot air will rise and cooler air replaces hot air. An industrial application of this principle is to incorporate a fan to force the hot air movement which in turn will increase the heat transfer to the product.

The Middleby Series PS200-R68 Oven has a large fan to move the hot air through the air fingers and onto the product so the most efficient bake is achieved.

2.Temperature is the intensity of heat at the point which it is sensed. As discussed above, heat flows by conduc- tion, radiation and convection. The speed at which the heat flows is determined by the temperature difference between the oven and the food product. The larger the difference the faster the heat flows to the item that is being baked.

Side View

Figure 1-2

Series PS200-R68 Air Flow

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Contents Manual Middleby Marshall INC This Manual Must Be Kept For Future Reference Table of Contents Table of Contents Page Section Description Middleby Series PS200-R68 OvensDescription Section GAS Heated Ovens Electric Heated OvensHeat Transfer and How It Works Series PS200-R68 Air FlowII. Principle of AIR Flow Component Location Front Window ConveyorElectric Heaters Electric Oven Only Cooling FanAir Fingers FingersSection Installation UnloadingPS220-R68 Oven Installation Required Kits and Equipment PS200-R68 Oven Installation Required Kits and EquipmentPS224-R68 Oven Installation Required Kits and Equipment Series PS200-R68 Gas & Electric Oven Installation Kits Parts List for Series PS200-R68 GAS Oven Installation KITParts List for Series PS200-R68 Electric Oven PS200-R68, P/NParts List for Series PS200-R68 Single Oven Option KIT Parts List for Series PS200-R68 Double Oven Option KITSeries PS200-R68 Oven Dimensions II. Control BOX and Cable Installation Control Box, Wireway and Cable InstallationIII. Flue Vent Installation IV. Restraint Cable Installation GAS Oven ROUGH-IN Typical InstallationProvided by Customer Electrical Rating Electric Oven ROUGH-INCircuit Breaker SuggestedVentilation Guidelines Vent HoodVII. Electrical Connection Information for ALL Ovens VI. Electric Supply for GAS Heated OvensOven Specifi Cation Data Plate Refer Ence VIII. Electric Supply for Electrically Heated Ovens Junction Connection BoxDo not Connect Black Lead to High LEG Black and White Must IX. GAS Supply for GAS Heated OvensDuring Pressure Testing Note Following Trol Valve Regulator During Initial Turn On of GAS, IT isInstalling Backstop and End Stop Conveyor Backstop and END Stop IN- StallationSection Installation Controls and Components Section OperationPS200-R68 Series Control Functions II. Component Information and Location Conveyor Speed Digital Control Refer to -4Initial Start Up Start Up Procedures -- Gas Heated OvensII. Operation Daily Start UpMIN SEC Control PanelTemperature Controller Operation Instructions 351 F651 Start Up Procedures -- Electric Ovens Power FailureConveyor Speed Bake Time and Time of Delivery Shut Down Gas or Electric OvensBake Time will be the same for any size product Section Operation Maintenance Daily Section MaintenanceExterior Removing conveyor from oven for cleaning II.MAINTENANCE Weekly Oven Disassembly and CleaningPrecautions Crumb PansSection Maintenance Oven interior disassembly Window disassembly for cleaning Loading the soak binSection Maintenance Cleaning parts that were soaked overnight RED Lobster Finger Configuration in Oven Cleaning interior of oven Oven reassembly Section Maintenance Top Finger Upper End Plug Removable Crumb Pans Lower End Plug Section Maintenance Do not adjust belt if HOT Cleaning fan motor III. Maintenance Every 3 MonthsElectrical terminals Checking and/or replacing main blower fan belt Main Blower Fan Shaft Bearing Lubrication Maintenance Parts IV. Maintenance Every 6 MonthsQuantity Middleby Marshall Description Part Number Section Maintenance Section Troubleshooting Problem Products Overcooked or UndercookedProblem Oven will not Heat Section Troubleshooting Fingers assembled incor Rectly after cleaning Section Parts List Figure no DescriptionOven PANELS, Window and Legs Part QTY Description AIR Fingers Part Description Control Panel Control Panel Enclosure Blower and Shroud BELT, V-NOTCHED Conveyor QTY Description GAS Burner and Piping Assembly GAS Control Valve Machinery Compartment Part QTY Model Description Electric Oven Electric Panel Electric Panel W/O Components Junction BOX and Export Transformer Transformer .75 KVA 240-480V Export only Section Parts List Section Electrical Schematics Fan Electrical Schematics Section Middleby Marshall

PS200-R68 specifications

The Middleby Marshall PS200-R68 is an innovative commercial conveyor oven that has set new standards in the foodservice industry. Known for its exceptional performance and versatility, this high-efficiency oven is particularly popular among pizza restaurants, fast-casual dining establishments, and any operation that requires high-volume cooking.

One of the standout features of the PS200-R68 is its advanced cooking technology. It utilizes Middleby Marshall's patented "Digital Edge Technology," which ensures precise heat distribution and consistent cooking results. This technology optimizes the airflow within the oven, allowing for uniform cooking across various food products. From pizzas to baked goods, the PS200-R68 can handle it all with ease.

The PS200-R68 boasts a robust construction designed for the demands of a commercial kitchen. It features a stainless-steel exterior, which not only enhances durability but also offers an appealing aesthetic suitable for front-of-house applications. The interior of the oven is equipped with durable, easy-to-clean materials that ensure hygiene and compliance with food safety standards.

Another key characteristic of the PS200-R68 is its energy efficiency. The oven is engineered to minimize energy consumption without compromising performance. Its advanced insulation helps maintain consistent temperatures, thereby reducing heat loss during operation. This feature significantly lowers operational costs, making the PS200-R68 an economical choice for businesses.

Additionally, the PS200-R68 comes with user-friendly digital controls that offer precise temperature settings and cooking times. Operators can easily customize cooking programs to achieve desired results, increasing operational efficiency. With its high-speed conveyor system, the oven ensures quick cooking times, allowing operators to meet high-demand periods without delays.

Furthermore, the Middleby Marshall PS200-R68 is designed to accommodate a variety of food types. Its adjustable conveyor speed allows for flexible cooking times, enabling operators to cook everything from perfectly baked pizzas to toasted sandwiches. This versatility makes it an invaluable addition to any commercial kitchen.

In summary, the Middleby Marshall PS200-R68 is a cutting-edge conveyor oven designed for high performance and energy efficiency. With its digital edge technology, durable construction, and versatile cooking capabilities, it is the ideal choice for foodservice operators looking to enhance their menu offerings while maintaining operational efficiency.