Hoshizaki KM2000SWF3 Removal and Replacement of Components, Service for Refrigerant Lines

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V. REMOVAL AND REPLACEMENT OF COMPONENTS

IMPORTANT

Ensure all components, fasteners and thumbscrews are securely in place after the equipment is serviced.

IMPORTANT

1. The Polyol Ester (POE) oils used in R-404A units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the

system when replacing or servicing parts.

2.Always install a new filter drier every time the sealed refrigeration system is opened.

3.Do not leave the system open for longer than 5 minutes when replacing or servicing parts.

1.SERVICE FOR REFRIGERANT LINES

[a] REFRIGERANT RECOVERY

The icemaker unit is provided with two Refrigerant Access Valves–one on the low-side and one on the high-side line. Using proper refrigerant practices recover the refrigerant from the Access Valves and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

[b]EVACUATION AND RECHARGE [R-404A]

1)Attach Charging Hoses, a Service Manifold and a Vacuum Pump to the system. Be sure to connect charging hoses to both High and Low-side Access Valves.

IMPORTANT

The vacuum level and Vacuum Pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

2)Turn on the Vacuum Pump. Never allow the oil in the Vacuum Pump to flow backward.

3)Allow the Vacuum Pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.

4)Close the Low-side Valve and High-side Valve on the Service Manifold.

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Contents Model KM-2000SWF3 KM-2000SRF3 KM-2000SWH3 KM-2000SRH3 Hoshizaki AMERICA, INC Contents Maintenance Specifications KM-2000SWF3, KM-2000SWH3 Water-cooledKM-2000SRF3, KM-2000SRH3 Remote air-cooled Condensing Unit Specifications Model URC-20F II. General Information Construction KM-2000SWF3, KM-2000SWH3KM-2000SRF3, KM-2000SRH3 Features of Control Products E Controller Board Controller BoardSOLID-STATE Control Controller BoardPage Beep every 3 sec. = High Evaporator Temperature 127 F Minute Fill CycleHarvest Cycle Freeze CycleControl Products HOSHIZAKI001 Board Control Products HOS-001A Board Page Important Water Valve opening is limited to 6 minutes Important Water Valve opening is limited to 6 minutes Controls and Adjustments Setting Time Setting Frequency Checking the Controller Board Page III. Technical Information KM-2000SRF3, KM-2000SRH3 Wiring Diagrams Timing Chart Page Performance Data KM-2000SRF3, KM-2000SRH3 IV. Service Diagnosis No ICE Production Problem Possible Cause RemedyController Board Problem Possible Cause Remedy Evaporator is Frozen UP ThermistorLOW ICE Production Abnormal ICEOthers Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Removal and Replacement of Drier Removal and Replacement of Expansion Valve Removal and Replacement of HOT GAS Valve and Line Valve Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes Page Page Cleaning Procedure Cleaning Procedure Page Sanitizing Procedure Following Cleaning Procedure Maintenance
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KM-2000SWH3, KM-2000SRF3, KM-2000SRH3, KM2000SWF3 specifications

The Hoshizaki KM-2000SRH3 and KM-2000SWH3 are two of the latest innovations in the world of ice-making machines, designed for high-demand commercial settings where reliability and efficiency are key. Known for their durability and performance, these machines are ideal for restaurants, bars, hotels, and other businesses that require a steady supply of ice.

One of the standout features of the KM-2000 series is its production capability. Both models are designed to produce a staggering amount of ice—approximately 2,000 pounds per day. This high output ensures that establishments are never left wanting, meeting the needs of peak service hours without interruption.

Hoshizaki has integrated advanced technologies into these machines to enhance efficiency and reduce downtime. The KM-2000SRH3 and KM-2000SWH3 come equipped with a reliable, self-contained refrigerant system that operates efficiently even in warmer environments. This is particularly important for businesses located in hotter climates, as it ensures that ice production remains consistent throughout the year.

Another notable technology included in both models is the unique crescent-shaped ice that they produce. This type of ice is not only aesthetically pleasing but also offers several functional advantages. The crescent shape allows for excellent cooling properties, making it perfect for drinks, while its hardness and density facilitate longer melting times, ensuring that beverages stay chilled for longer periods.

Additionally, Hoshizaki has incorporated a cleaning and sanitizing system in the KM-2000 series, ensuring that the ice produced is safe and hygienic. This built-in feature is crucial for maintaining health and safety standards in food service operations, reducing the need for manual cleaning and increasing operational efficiency.

In terms of design, both the KM-2000SRH3 and KM-2000SWH3 boast a compact footprint, making them suitable for spaces where size is a constraint. Their stainless steel construction not only adds to their durability but also enhances their visual appeal, fitting seamlessly into any commercial kitchen or bar environment.

Overall, the Hoshizaki KM-2000SRH3 and KM-2000SWH3 ice machines represent a convergence of efficiency, technology, and user-friendly design, making them a top choice for businesses that rely heavily on ice as a part of their service offerings. With their high production capabilities, advanced features, and commitment to quality, these models deliver reliable performance that operators can depend on day in and day out.