Hoshizaki DCM 300BAH(-OS) IV. Service Diagnosis, Ice Production Check, Diagnostic Procedure

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IV. Service Diagnosis

WARNING

This icemaker should be diagnosed and repaired only by qualified service personnel to reduce the risk of death, electric shock, serious injury, or fire.

Risk of electric shock. Use extreme caution and exercise safe electrical practices.

Moving parts (e.g., fan blade) can crush and cut. Keep hands clear.

CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after the icemaker is serviced. Make sure that none have fallen into the storage bin.

Make sure all food zones in the icemaker and storage bin are clean after

the icemaker is serviced. For cleaning procedures, see "VI. Cleaning and Maintenance."

A. Ice Production Check

To check production, prepare a bucket or pan to catch the ice and a set of scales to weigh the ice. After the icemaker has operated for 10 to 20 minutes, catch the ice production for 10 minutes. Weigh the ice to establish the batch weight. Multiply the batch weight by 144 for the total production in 24 hr.

B. Diagnostic Procedure

This diagnostic procedure is a sequence check that allows you to diagnose the electrical system and components. Before proceeding, check for correct installation, adequate water pressure (10 to 113 PSIG), and proper voltage per unit nameplate. Check that the 24VAC 1A fuse and the 10.5VAC 0.5A fuse are good. When checking high-voltage (115VAC), always choose a neutral (W wire) to establish a good neutral connection. When checking low-voltage (24VAC and 10.5VAC), always choose a neutral (LBU wire) from CT to establish a good neutral connection. WARNING! LBU wires are used

in both high-voltage and low-voltage applications. When checking low-voltage (24VAC and 10.5VAC) confirm that the neutral (LBU wire) being used is the LBU wire from CT, not the 115VAC power LBU wire used for Comp/FM operation or the 24VAC LBU wire on the control switch to GMPR (DV operation).

When checking DC-voltage (5VDC), use CB K3 connector pin #1 for DC ground (GND). CB "POWER" LED remains on unless power supply is interrupted. IMPORTANT!

Icemaker will not start unless the front panel safety switch is engaged.

1)Turn on the power supply. Remove the front panel. Move the power switch to the "ON" position, then move the control switch to the "DRAIN" position. Engage the safety switch.

2)Allow the water system to drain for 5 minutes. If water does not drain from the icemaker, see step 12 Drain Cycle below.

3)Disengage the safety switch, then move the control switch to the "OFF" position.

4)Move the power switch to the "OFF" position.

5)Remove the control box cover.

6)Engage the safety switch.

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Contents DCM-300BAH-OS Hoshizaki AMERICA, INC Contents Page Important Safety Information Page DCM-300BAH-OS Specifications IcemakerIcemaker II. General Information ConstructionIcemaking Unit Sequence Cycles and Shutdown Sequence of OperationCycle Steps Sequence Flow ChartShutdown & Restart 12-Hr. Drain CycleControl Board DCM-PB Push Button Model Control Board Control Board LayoutControl Board DCM-OS Opti-Serve Model Control Board K5 ConnectorPower Switch, Control Switch, and Dispense Mode Switch Power SwitchLED Lights and Components Dispense Mode Switch Control SwitchPage Wiring Diagrams DCM-300BAH-OS Performance Data IV. Service Diagnosis Diagnostic ProcedureIce Production Check Page Page Page Page 5VDC Output Checks Control Board CheckPage Opti-Serve Model ICE and AM LEDs are on K5 Pin #7 R wire Page Bin Control Check Float Switch Check Float Switch Check and CleaningFloat Switch Cleaning No Ice Production Diagnostic ChartsStartup Fill CycleShutdown Ice Purge CycleIce Dispense Push Button Ice/Water DispenseIce Dispense Opti-Serve Water Dispense Push Button3a. Ice Dispense Continuous Opti-Serve OS Sensors3b. Ice Dispense Portion 3c. Water DispenseService for Refrigerant Lines Removal and Replacement of ComponentsRefrigerant Recovery BrazingEvacuation and Recharge R-404A Important Notes for Component Replacement Evaporator Assembly Upper Bearing Wear Check Removal and Replacement of Extruding HeadRemoval and Replacement of Evaporator Removal and Replacement of AugerPage 5b. Lower Housing Removal and Replacement of Gear Motor Dispense or Agitating Motor Dispense Auger and AgitatorVI. Cleaning and Maintenance Water System Cleaning and Sanitizing InstructionsSanitizing Solution Dispense Components Cleaning and Sanitizing ProcedureWater Dispense Nozzle Ice Dispense Spout Spout Cover Maintenance Maintenance ScheduleFrequency Area Task Preparing the Icemaker for Periods of Non-Use VII. Disposal

DCM 300BAH(-OS) specifications

The Hoshizaki DCM 300BAH(-OS) is a high-performance ice and water dispenser designed to meet the demands of various commercial environments. Known for its reliability and efficiency, this machine is widely used in restaurants, hotels, and catering services where a continuous supply of ice is essential.

One of the standout features of the DCM 300BAH(-OS) is its ability to produce crescent-shaped ice, which is favored in many settings for its hardness and slow-melting properties. This type of ice helps maintain the temperature of beverages longer without diluting them too quickly, making it ideal for mixed drinks and soft drinks alike.

Technology-wise, the Hoshizaki DCM 300BAH(-OS) integrates advanced refrigeration components that enhance energy efficiency. The machine is designed with a patented cooling system that reduces energy consumption while maintaining optimal ice production. Moreover, it is equipped with a highly efficient compressor that ensures quick recovery times even during peak usage.

One characteristic that sets this model apart is its space-saving design. With a footprint that allows for easy placement in tight quarters, it is particularly suited for establishments with limited counter space. The sleek and contemporary exterior also means it complements a variety of decor styles, making it a versatile addition to any commercial kitchen or bar.

The unit boasts a user-friendly interface, with easy-to-read indicators for ice and water levels, allowing staff to manage operations seamlessly. Additionally, the DCM 300BAH(-OS) features a self-cleaning cycle, which automates the sanitation process to ensure the utmost hygiene standards are maintained. This feature not only saves time but also enhances the longevity of the unit by reducing wear and tear.

Its durable construction is another strong point. Built from high-quality stainless steel, the DCM 300BAH(-OS) is resistant to corrosion and wear, ensuring it can withstand the rigors of daily use. Furthermore, Hoshizaki products are renowned for their reliability, and this model upholds that reputation, providing consistent performance with minimal downtime.

In summary, the Hoshizaki DCM 300BAH(-OS) stands out for its efficient ice production, innovative technology, space-saving design, user-friendly features, and robust durability, making it an ideal choice for any business that requires a reliable ice and water dispensing solution.