Jackson CREW 66S, CREW 44S, CREW SERIES RACK CONVEYOR DISHMACHINES Installation Instructions

Page 18

Technical Manual (07610‐003‐78‐18)

INSTALLATION INSTRUCTIONS (CONTINUED)

stalled on the incoming water line. This prevents water hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.

CONNECTING THE DRAIN LINE: The drain for the unit is a gravity discharge drain. All piping to the machine drain must be a minimum 1‐1/2” NPT AND SHALL NOT BE REDUCED. There must also be an air gap between the machine drain line and the loor sink or drain. If a grease trap is required by code, it should have a low capacity of 30 gallons. 44” units have one drain connection point. 66” units have two points.

STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for the wash tank. Those machines come with lines by which an outside source of steam (i.e. steam booster) is connected. Connect all steam lines from the booster to the machine in accord‐ ance with the booster manufacturer’s instructions. Ensure that all applicable codes and regulations are ad‐ hered to. See the machine data plate for information related to steam low requirements.

ELECTRICAL POWER CONNECTIONS: All electrical connections are to be made in accordance with ap‐ plicable portions of local, state, territorial and national codes.

DISCONNECT ELECTRICAL POWER SUPPLIES AND TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES AND CODES AT THE DISCONNECT SWITCH TO INDICATE YOU ARE WORKING ON THAT CIR-

CUIT.

This manual provides reference information regarding electrical requirements and loads, but that infor‐ mation may change without notice. Always refer to the machine data plate for voltage requirements, ma‐ chine voltage, total amperage load and serial number. If you cannot read your data plate because it has been damaged, you should contact the manufacturer.

The main power terminal blocks (for the dish‐machine and for the rinse booster heater, if applicable) are located at the top of the machine. You will have to remove the top cover to access these connections. Route incoming power lines within conduit that will connect via ittings to the pre‐punched holes in the back of the unit. Install power and ground wires to lugs as indicated by the appropriate decals in the control box. Use copper conductors only. Use of a anti‐oxidation agent is permissible on the power connections. Tighten all connections.

Verify the incoming voltage matches the voltage indicated on the decal next to the incoming power pre‐ punched hole.

Please note the dish‐machine has a separate power connection from the rinse booster heater and the circuit protection requirements are different for each. Refer to the machine data plate for information on minimum circuit protection.

DISHMACHINE VENTILATION: The dish‐machine should be located with provisions for venting into an adequate exhaust hood or ventilation system. This is essential to permit ef icient removal of the condensa‐ tion exhaust. Ensure the exhaust system is acceptable in accordance with applicable codes and standards.

Page Created: 05‐04‐2010

Revised: N/A

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Contents Installation Manual for Export Units Crew Steam Heated Models Crew 44S Crew 66SPage Revision Made By Applicable ECNs Details Letter Date Table of Contents Speci icationsElectrical Diagrams and Schematics Created 06‐30‐2011 Revised N/A Ventilation Duct CONN. Unload END 4x 16ID PRE‐WASH Inlet Water Conn /2 NPT‐F Table to Table 43 8 8512 7312 2312 1118 Side Loader Dimensions SIDE-LOADERSteam Booster Heater Dimensions Booster Heater Steam ConsumptionHOT Water Sanitizing Available Wash Tank Heaters With 18 kW Wash Heater Pre‐Wash Drive Rise ‐ 18 KW Booster Installation Instructions Installation Instructions Installation Instructions Created 05‐04‐2010 Revised N/A Chemical Disspenser Tube Connection Points to Rinse Injector Curtain Installation Instructions XL SOperation Instructions Created 05‐04‐2010 Revised N/A Delime Instructions Troubleshooting PLC1Parts Section Control BOX Components LEDQTY Parts Section Overloads Wash Motors Drive MotorsPRE‐WASH Motors Parts Section Miscellaneous Electrical Components FITTING, 3/4 90 Degree QT 8510 SnapParts Section Wash Heater & Heater Shroud Assemblies GASKET, Suction Casting Voltage Phase Part Number Contactor Parts Section Wash HeatersParts Section Door Assembly Parts Section PRE-WASH Door Assembly Parts Section Door Spring Assembly Overall AssemblyParts Section Plumbing ASSEMBLY, Main Water Inlet Parts Section Wash Tank Fill Assembly Parts Section PRE-WASH Tank Fill Assemblies QTY Description Part NumberParts Section Wash Manifold and ARM Assembly Pump & Motor Assembly Parts Section PRE-WASH Manifold and ARM Assemblies Parts Section PRE-WASH Manifold and ARM Assembly Lower Manifold R‐L UnitsParts Section Rinse Assembly Rinse Injector ConnectionsELBOW, 90 Degree 1/2 Street Brass Parts Section Pawl BAR Assemblies Typical Pawl DOG With HardwareParts Section Pawl BAR Bracket Assembly Parts Section Pawl BAR Gutter Assembly Parts Section Rack Paddle Assembly Entire AssemblyEntire Assembly L‐R Entire Assembly R‐LParts Section Rinse Paddle Assemblies Parts Section Drain Assembly Parts PRE‐WASH TOP Panel Assembly W/HANDLE 05700‐003‐82‐49 Parts Section COVERS, Guards and PanelsParts Section Brackets Parts Section Miscellaneous Parts Front Rack RailParts Section Ventilation Cowl Parts Created 06‐27‐2011 Revised N/A Parts Section Drive Assembly HUB, Drive Parts Section Side Loaders 25 *NOTEDetail B TUB WELDMENT, 23 SIDE‐LOADER L‐R Parts Section Side Loader Drive Linkage Drive LINKAGE, Side LoaderParts Section Steam Heating Coil Assembly PLATE, Steam Coil SpacerParts Section Booster Heater Option Electric QTYParts Section Steam Booster Heater Option ‐PLATFORM, J120 Steam Booster Booster Heater Schematic 3‐PHASE Page Page Steam Booster Heater Schematic Temperature Board SCHEMATIC, Photocell Table Limit Switch Option PLC1Created 05‐04‐2010 Revised N/A Technical Manual 07610‐003‐78‐18 Created 02‐25‐2011 Revised N/A SCHEMATIC, 44 Steam Heated 208/230 VOLT, 60 HZ, 1 Phase Technical Manual 07610‐003‐78‐18 Technical Manual 07610‐003‐78‐18 Created 02‐25‐2011 Revised N/A SCHEMATIC, 66 Steam Heated 208/230 VOLT, 60 HZ, 1 Phase Maintenance & Repair Centers SVC ServicesHawaii Indiana Certified Service Center EMR Service Division 106 Williamsport Circle SALISBURY, MD S.T. INC Authorized Appliance Ohio Oregon Rhode Island Whaley Foodservice Repairs GCS Service INC Metro Appliance Service

CREW 66, CREW 44, CREW 44S, CREW SERIES RACK CONVEYOR DISHMACHINES, CREW 66S specifications

Jackson CREW dishmachines represent a convergence of advanced technology, innovative designs, and unmatched efficiency in commercial dishwashing. Among the notable models, the CREW 44S, CREW 66, CREW 66S, and CREW 44 stand out, each tailored to meet varying operational needs while delivering a consistently high performance.

The CREW 44S features a compact design, making it perfect for kitchens with space constraints. Despite its size, it boasts a high throughput, capable of washing up to 200 racks per hour. This machine is equipped with a powerful wash pump that ensures superior cleaning through its carefully engineered spray patterns, effectively removing even the most stubborn residues.

In contrast, the CREW 66 and CREW 66S are designed for larger operations, handling up to 250 racks per hour. The CREW 66S model incorporates enhanced energy and water-saving technologies, allowing businesses to save on utility costs without compromising on performance. This model also offers an advanced digital control system, allowing users to easily manage settings and monitor machine performance in real-time.

The CREW 44 serves as a reliable workhorse for high-demand environments, providing a balance of size and capacity. Its robust construction ensures durability while maintaining a user-friendly interface. Additionally, it incorporates a unique self-cleaning feature, reducing maintenance time and extending the machine's lifespan.

A defining feature across the CREW series is the integrated rack conveyor system, which streamlines the dishwashing process. This technology not only facilitates efficient loading and unloading but ensures a smooth workflow, significantly enhancing productivity in busy kitchens. Furthermore, the rack conveyor design allows for customizable configurations, enabling operators to adapt to specific layout requirements.

All Jackson CREW dishmachines are built with the latest sanitation standards in mind. Equipped with high-power heating elements and sanitizing cycles, these machines ensure that all dishware is not only clean but also germ-free. The stainless-steel construction adds to the resilience and longevity of the machines, making them a smart investment for any foodservice operation.

In summary, the Jackson CREW dishmachines, including the CREW 44S, CREW 66, CREW 66S, and CREW 44, stand at the forefront of innovative dishwashing solutions. With their combination of efficiency, advanced technology, and durability, they are designed to meet the rigorous demands of commercial kitchens while reducing operational costs and increasing productivity.
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