Jackson CREW 66S, CREW 44S, CREW SERIES RACK CONVEYOR DISHMACHINES manual Operation Instructions

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Technical Manual (07610‐003‐78‐18)

OPERATION INSTRUCTIONS

PREPARATION: Before proceeding with the start‐up of the unit, verify the following: The drain stopper is installed;

The strainers are installed;

The pawl bar is installed and secure;

The actuator switches move with relative freedom and do not bind; The curtains are installed correctly

POWER UP: To place the unit in standby, press the Start Button on the front of the machine.

The unit will automatically determine if there is a proper water level in the wash tank. If not, the unit will begin to ill until the appropriate level is reached.

If the wash tank temperature is not at the minimum level for the mode of operation, the wash heat‐ er will energize. Refer to the machine data plate for a better understanding of the minimum temper‐ atures needed to operate the unit correctly. It may take several minutes for the wash tank to heat up, depending on the initial temperature of the water.

If your machine is equipped with a rinse booster option, note the booster shall turn on when the unit turns on.

If your machine is heated with a steam booster, then you will need to turn on the steam booster in accordance with the manufacturer’s instructions.

It is important that you do not attempt to start the unit until: The unit stops illing;

The unit has reached the appropriate wash tank temperature.

FIRST RACK: The irst rack of ware that you place into the unit usually has the effect of very quickly reducing the temperature of the wash tank. This is because you are introducing cold materials into the dish‐ machine environment and the unit has to circulate water to get the heating cycle going. You may have to run the irst rack through the unit again. Any time the unit has not been operated for an extended period of time this is possible, but unlikely. This is usually dependent on the type of ware you are using, its temperature and the ambient temperature of the kitchen area. Always observe the temperatures of the wash and rinse when irst starting the unit to ensure proper operation.

WARE PREPARATION: Proper preparation of ware is essential for the smooth, ef icient operation of your dish‐machine. If done properly, you can expect to have fewer re‐washes and use substantially less de‐ tergent. Any ware placed inside the machine should have all solid food waste and scraps removed. It is rec‐ ommended that ware also be sprayed down prior to entry into the dish‐machine.

Place cups and glasses upside down in racks so they do not hold water during the cycle. Presoak lat‐ ware in warm water to assist in getting stuck‐on material off. Load plates and saucers in the same direction (with the surface food is placed on facing towards the unload end of the machine).

WASHING A RACK OF WARE: The dish‐machine is designed to wash ware placed in a rack. Under no circumstance should any materials be placed inside the unit that have not been properly secured into a dish rack.

To start the cycle, gently push the rack into the unit on the load end. Once the wash actuator has moved suf iciently, the unit will automatically begin to convey the dish rack through the unit. The entire cycle is automatic.

Page Created: 05‐04‐2010

Revised: N/A

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Contents Crew Steam Heated Models Crew 44S Crew 66S Installation Manual for Export UnitsPage Revision Made By Applicable ECNs Details Letter Date Speci ications Table of ContentsElectrical Diagrams and Schematics Created 06‐30‐2011 Revised N/A Ventilation Duct CONN. Unload END 4x 16ID PRE‐WASH Inlet Water Conn /2 NPT‐F Table to Table 43 8 8512 7312 2312 1118 SIDE-LOADER Side Loader DimensionsBooster Heater Steam Consumption Steam Booster Heater DimensionsHOT Water Sanitizing Available Wash Tank Heaters With 18 kW Wash Heater Pre‐Wash Drive Rise ‐ 18 KW Booster Installation Instructions Installation Instructions Installation Instructions Created 05‐04‐2010 Revised N/A Chemical Disspenser Tube Connection Points to Rinse Injector XL S Curtain Installation InstructionsOperation Instructions Created 05‐04‐2010 Revised N/A Delime Instructions PLC1 TroubleshootingLED Parts Section Control BOX ComponentsQTY PRE‐WASH Motors Parts Section Overloads Wash MotorsDrive Motors FITTING, 3/4 90 Degree QT 8510 Snap Parts Section Miscellaneous Electrical ComponentsParts Section Wash Heater & Heater Shroud Assemblies GASKET, Suction Casting Parts Section Wash Heaters Voltage Phase Part Number ContactorParts Section Door Assembly Parts Section PRE-WASH Door Assembly Overall Assembly Parts Section Door Spring AssemblyParts Section Plumbing ASSEMBLY, Main Water Inlet Parts Section Wash Tank Fill Assembly QTY Description Part Number Parts Section PRE-WASH Tank Fill AssembliesParts Section Wash Manifold and ARM Assembly Pump & Motor Assembly Parts Section PRE-WASH Manifold and ARM Assemblies Lower Manifold R‐L Units Parts Section PRE-WASH Manifold and ARM AssemblyRinse Injector Connections Parts Section Rinse AssemblyELBOW, 90 Degree 1/2 Street Brass Typical Pawl DOG With Hardware Parts Section Pawl BAR AssembliesParts Section Pawl BAR Bracket Assembly Parts Section Pawl BAR Gutter Assembly Entire Assembly Parts Section Rack Paddle AssemblyParts Section Rinse Paddle Assemblies Entire Assembly L‐REntire Assembly R‐L Parts Section Drain Assembly Parts Parts Section COVERS, Guards and Panels PRE‐WASH TOP Panel Assembly W/HANDLE 05700‐003‐82‐49Parts Section Brackets Front Rack Rail Parts Section Miscellaneous PartsParts Section Ventilation Cowl Parts Created 06‐27‐2011 Revised N/A Parts Section Drive Assembly HUB, Drive 25 *NOTE Parts Section Side LoadersDetail B TUB WELDMENT, 23 SIDE‐LOADER L‐R Drive LINKAGE, Side Loader Parts Section Side Loader Drive LinkagePLATE, Steam Coil Spacer Parts Section Steam Heating Coil AssemblyQTY Parts Section Booster Heater Option ElectricParts Section Steam Booster Heater Option ‐PLATFORM, J120 Steam Booster Booster Heater Schematic 3‐PHASE Page Page Steam Booster Heater Schematic Temperature Board PLC1 SCHEMATIC, Photocell Table Limit Switch OptionCreated 05‐04‐2010 Revised N/A Technical Manual 07610‐003‐78‐18 Created 02‐25‐2011 Revised N/A SCHEMATIC, 44 Steam Heated 208/230 VOLT, 60 HZ, 1 Phase Technical Manual 07610‐003‐78‐18 Technical Manual 07610‐003‐78‐18 Created 02‐25‐2011 Revised N/A SCHEMATIC, 66 Steam Heated 208/230 VOLT, 60 HZ, 1 Phase SVC Services Maintenance & Repair CentersHawaii Indiana Certified Service Center EMR Service Division 106 Williamsport Circle SALISBURY, MD S.T. INC Authorized Appliance Ohio Oregon Rhode Island Whaley Foodservice Repairs GCS Service INC Metro Appliance Service

CREW 66, CREW 44, CREW 44S, CREW SERIES RACK CONVEYOR DISHMACHINES, CREW 66S specifications

Jackson CREW dishmachines represent a convergence of advanced technology, innovative designs, and unmatched efficiency in commercial dishwashing. Among the notable models, the CREW 44S, CREW 66, CREW 66S, and CREW 44 stand out, each tailored to meet varying operational needs while delivering a consistently high performance.

The CREW 44S features a compact design, making it perfect for kitchens with space constraints. Despite its size, it boasts a high throughput, capable of washing up to 200 racks per hour. This machine is equipped with a powerful wash pump that ensures superior cleaning through its carefully engineered spray patterns, effectively removing even the most stubborn residues.

In contrast, the CREW 66 and CREW 66S are designed for larger operations, handling up to 250 racks per hour. The CREW 66S model incorporates enhanced energy and water-saving technologies, allowing businesses to save on utility costs without compromising on performance. This model also offers an advanced digital control system, allowing users to easily manage settings and monitor machine performance in real-time.

The CREW 44 serves as a reliable workhorse for high-demand environments, providing a balance of size and capacity. Its robust construction ensures durability while maintaining a user-friendly interface. Additionally, it incorporates a unique self-cleaning feature, reducing maintenance time and extending the machine's lifespan.

A defining feature across the CREW series is the integrated rack conveyor system, which streamlines the dishwashing process. This technology not only facilitates efficient loading and unloading but ensures a smooth workflow, significantly enhancing productivity in busy kitchens. Furthermore, the rack conveyor design allows for customizable configurations, enabling operators to adapt to specific layout requirements.

All Jackson CREW dishmachines are built with the latest sanitation standards in mind. Equipped with high-power heating elements and sanitizing cycles, these machines ensure that all dishware is not only clean but also germ-free. The stainless-steel construction adds to the resilience and longevity of the machines, making them a smart investment for any foodservice operation.

In summary, the Jackson CREW dishmachines, including the CREW 44S, CREW 66, CREW 66S, and CREW 44, stand at the forefront of innovative dishwashing solutions. With their combination of efficiency, advanced technology, and durability, they are designed to meet the rigorous demands of commercial kitchens while reducing operational costs and increasing productivity.