Jackson AJ-44TS, AJ-80TE, AJ-66TG, AJ-66TE, AJ-44TG, AJ-66TS, AJ-44TE AJ-44T GAS Right to, Left

Page 15

 

Issued: 03-

AJ-44T Series

7

21-2006 Revised: 09-29-2007

Technical Manual 7610-003-07

 

 

-21

 

 

 

Right to Left

 

 

 

Recommended Table Fabrication

 

Note: Tub Will Accept

 

 

 

 

 

 

 

 

 

 

Rack Rail

 

 

 

a Table Flange

 

 

 

Legend to Drawing

 

 

 

 

 

 

 

 

 

 

 

Table

 

Up to 24 7/8"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(632 mm)

 

 

 

A - Machine water inlet 3/4" NPT, 180°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hi-temp,140°F Low-temp minimum

 

 

 

 

 

 

 

 

 

Use Silicone Sealer

3/4" (19 mm)

 

 

 

B - Electrical connection

 

 

 

 

 

Rack Rail Height

 

 

 

 

 

 

 

 

 

 

 

 

Between Table and

Table Turndown

21" (533 mm)

 

 

C - Drain connection 1-1/2" NPT

 

 

 

 

 

Tub

 

 

 

 

 

 

Above Dishtable

 

Lip of Machine to

 

 

D - Vent collar - Optional

 

 

 

 

 

Flange 3/4" Max

 

 

 

 

 

1/4" (6mm) - 5/16" (8mm)

 

Prevent Leakage

 

 

 

 

E - Vent cowl standard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F - 3/4" NPT 180°F Water Inlet for wash tank

 

 

 

30 [763mm]

 

 

 

 

 

 

 

fill, final rinse, & tank heating. From gas

 

 

 

 

14 [357mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

booster heater. Interconnecting hose

 

 

 

 

 

 

11

[35mm]

741 [185mm]

 

4 1/2 [114mm]

 

 

 

provided by manufacturer.

 

 

 

 

 

 

 

 

6 [152mm]

 

 

 

 

 

G - 3/4" NPT 140°F Water inlet for

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

834 [222mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

gas booster heater.

 

113

 

 

 

 

 

 

 

 

 

 

 

 

 

H - 3/4" NPT 180°F Water Outlet

[298mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection to line on dishmachine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection hose provided by

 

 

 

 

 

 

 

 

 

 

 

A

 

21 [533mm]

 

 

manufacturer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J - 3/4" NPT Gas Connection

 

 

 

 

 

 

 

 

 

 

 

B

 

25 [635mm]

K - 4" OD Vent pipe connection. Flue to

 

143 [375mm]

 

 

 

 

 

 

 

 

 

 

be installed to meet local codes by

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

203 [527mm]

 

 

 

 

 

K

 

 

 

 

 

 

installing contractor.

 

 

 

 

 

H

G

J

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

44 [1118mm]

8 [203mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: All vertical dimensions are +/- 1/2" from

 

4" (102 mm) wide x 16" (406 mm)

 

Table to Table

Floor Sink Or Drain

 

 

floor due to adjustable bullet feet.

 

 

 

 

long cutout in Vent Cowl/Splash

 

52 [1321mm]

 

 

 

 

 

 

 

With 3" (76 mm)

 

 

 

 

 

 

 

 

Shield. Shipped with Cover Plate.

 

60 [1524mm]

 

 

84 [2134mm]

 

 

 

 

 

 

Minimum Drain Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With Doors Open

 

 

 

 

 

 

 

 

 

 

 

 

Overall

1821 [467mm]

25 [635mm]

 

 

 

 

751

[1919mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

41 [1042mm]

 

 

21 [533mm]

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

8 [206mm] B

 

 

6621 [1692mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 [102mm]

 

A

B

12 [307mm]

 

 

 

 

 

 

 

 

 

1 [25mm]

 

 

6221 [1590mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7 [178mm]

661

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

[1684mm]

 

 

 

 

1

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

604 [1530mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

25 [635mm]

 

 

 

 

 

 

 

314 [794mm]

 

 

 

 

 

 

Dish Clearance

 

 

 

21 [15mm]

 

 

 

261

[672mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

36 [914mm]

 

 

 

 

 

 

 

 

Rear of

 

 

 

 

 

 

 

16 [407mm]

 

 

 

 

 

Machine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drive

 

 

H

G

 

 

 

 

 

 

 

34 [864mm]

 

 

 

 

Unit

 

 

J

 

 

Drive

C

 

 

 

 

 

 

 

 

 

 

 

 

 

K

 

Unit

 

 

 

 

 

 

 

 

 

 

 

 

61

[163mm]

 

 

 

 

721 [191mm]

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29 [737mm]

 

7 [178mm]

6 [152mm]

C

 

 

 

 

 

 

 

 

 

 

 

81

[218mm]

 

 

 

 

 

 

 

 

 

 

 

 

10 [254mm]

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left Side

Front View

Right Side

AJ-44T GAS - RIGHT TO

SECTION 1: SPECIFICATION

LEFT

INFORMATION

Image 15
Contents Associated Option Packages Including Side Loader INSTALLATION/OPERATION Technical ManualONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Table of Contents Electrical Schematics Section Description Parts SectionSide Loader Section Viii Jackson Maintenance & Repair Centers Section Description VII Electrical SchematicsSection Specification Information Specification Information Electrical Requirements Left to Right Specification Information AJ-44T Electric Left to RightTo Left InformationAJ-44T Electric RightInformation to Right Left AJ-44T GAS Right toSpecification AJ-44T Steam Left toRight Specification Information AJ-44T Steam Right to Left Left to Right Specification Information AJ-66T Electric Left to RightAJ-66T Electric Right Right to LeftSpecification Information AJ-66T GAS Left to Right AJ-66T GAS Right to Left to RightAJ-66T Steam Left to Right to Left Specification Information AJ-66T Steam Right to LeftLeft to Right AJ-80T Electric Right Left to Right Specification Information AJ-80T GAS Left to RightAJ-80T GAS Right to Right to LeftRecommended Table Fabrication AJ-80T Steam Left toRight to Left Specification Information AJ-80T Steam Right to LeftSection A-A Side Loader Left to Right DimensionsRoll Shield Opening Side Loader Right to Left DimensionsSide Loader Installed Dimensions Side Loader Dimensions Left to Right installation shown for referenceSection Installation & Operation Instructions Installation Instructions INSTALLATION/OPERATION InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Brass Plug Curtain Installation Diagrams Deliming Operations Side Loader Installation & Operation Instructions Dishmachine Operating Instructions Dishmachine Operation Instructions Detergent Control Installation Instructions Striker Plate Limit Switch Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceSHC-90W Lubrication Chart for Drive GearLubrication & Maintenance Drive Motor Gear Reducer Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingItems Torque Spec Torque Settings

AJ-66TS, AJ-44TG, AJ-66TG, AJ-44TS, AJ-80TS specifications

The Jackson AJ series is well-known for its robust design and reliable performance in the realm of advanced air-jet weaving technologies. Among the various models, the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS stand out for their unique features, cutting-edge technologies, and versatility in textile production.

The AJ-80TE is designed for high-speed and efficient weaving, making it ideal for modern textile manufacturing. It offers an impressive production capacity while maintaining a high level of precision. This model incorporates a high-performance air-jet system that ensures quick replenishment of the weft yarn, significantly reducing downtime during production. With a robust construction, the AJ-80TE can handle a wide variety of fabrics, including heavier materials, ensuring adaptability and durability.

Similarly, the AJ-44TE model showcases advanced weaving capabilities with an emphasis on versatility. It is engineered to produce a broad range of textiles, from lightweight fabrics to more substantial materials. The innovative air-jet technology utilized in the AJ-44TE allows for smooth operation and enhanced fabric quality. Its user-friendly interface simplifies the setup process, enabling operators to switch between different fabric types with minimal effort.

The AJ-66TE model presents additional advancements, featuring a sophisticated control system that optimizes weaving patterns. This model is particularly noted for its precision in producing intricate designs, making it a perfect choice for high-end textile applications. Its energy-efficient design also contributes to lower operational costs, aligning with the industry's increasing focus on sustainable production practices.

Moving on to the AJ-80TS and AJ-44TS models, these machines integrate state-of-the-art technologies that enhance user experience and operational efficiency. Equipped with advanced sensors and automation features, these machines can monitor weaving conditions in real-time, ensuring consistent quality and minimizing fabric defects. The AJ-80TS is specifically tailored for larger production runs, while the AJ-44TS excels in versatility, accommodating a wide range of fabric specifications.

In summary, the Jackson AJ series, comprising the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS, represents the forefront of air-jet weaving technology. Their combination of robustness, versatility, and cutting-edge features makes them indispensable in modern textile manufacturing, fulfilling the demands for both efficiency and high-quality output. As the industry continues to evolve, these machines stand ready to meet new challenges, empowering manufacturers to push the boundaries of textile innovation.