Jackson AJ-44TG, AJ-80TE, AJ-66TG, AJ-66TE, AJ-66TS, AJ-44TE, AJ-80TS Incoming Power Connection

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS (CONTINUED)

STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all incoming steam lines in accordance with the steam booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to. See machine data plate for information concerning steam flow pressure.

GAS CONNECTIONS: Some machines covered in this manual are designed to use gas as an outside source of heat for wash tank water. The machines come with connections by which an outside source needs to be connected. Connect all incoming gas lines in accordance with the gas booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to.

PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.

ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.

The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number.

To install the incoming power lines, open the control box. Install conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, and L3 (3 phase only)) to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided. Tighten the connections. It is recommended that “DE-OX” or another similar anti-oxidation agent be used on all power connections.

VOLTAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incom- ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service breaker and mark it as being for the dishmachine. Advise all proper per- sonnel of any problems and of the location of the service break- er. Replace the control box cover and tighten down the screws.

Decal showing “L1”, “L2”, & “L3” (3 phase models only).

Terminal Block

Incoming Power Connection

VENTILATION OF DISHMACHINE: The dishmachine should be located with provisions for venting into an adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the condensation exhaust. Ensure that the exhaust system is acceptable in accordance with all applicable codes and standards.

NOTE: Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the war- ranty.

This units covered in this manual have the following exhaust requirements:

Load End:

200 CFM

Unload End:

400 CFM

The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to.

AJ-44T Series Technical Manual 7610-003-07-21

Issued: 03-21-2006 Revised: N/A

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Contents Associated Option Packages Including Side Loader INSTALLATION/OPERATION Technical ManualONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Table of Contents Side Loader Section Electrical SchematicsSection Description Parts Section Viii Jackson Maintenance & Repair Centers Section Description VII Electrical SchematicsSection Specification Information Specification Information Electrical Requirements Left to Right Specification Information AJ-44T Electric Left to RightTo Left InformationAJ-44T Electric RightInformation to Right Left AJ-44T GAS Right toRight SpecificationAJ-44T Steam Left to Specification Information AJ-44T Steam Right to Left Left to Right Specification Information AJ-66T Electric Left to RightAJ-66T Electric Right Right to LeftSpecification Information AJ-66T GAS Left to Right AJ-66T GAS Right to Left to RightAJ-66T Steam Left to Right to Left Specification Information AJ-66T Steam Right to LeftLeft to Right AJ-80T Electric Right Left to Right Specification Information AJ-80T GAS Left to RightAJ-80T GAS Right to Right to LeftRecommended Table Fabrication AJ-80T Steam Left toRight to Left Specification Information AJ-80T Steam Right to LeftSection A-A Side Loader Left to Right DimensionsRoll Shield Opening Side Loader Right to Left DimensionsSide Loader Installed Dimensions Side Loader Dimensions Left to Right installation shown for referenceSection Installation & Operation Instructions Installation Instructions INSTALLATION/OPERATION InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Brass Plug Curtain Installation Diagrams Deliming Operations Side Loader Installation & Operation Instructions Dishmachine Operating Instructions Dishmachine Operation Instructions Detergent Control Installation Instructions Striker Plate Limit Switch Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceSHC-90W Lubrication Chart for Drive GearLubrication & Maintenance Drive Motor Gear Reducer Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingItems Torque Spec Torque Settings

AJ-66TS, AJ-44TG, AJ-66TG, AJ-44TS, AJ-80TS specifications

The Jackson AJ series is well-known for its robust design and reliable performance in the realm of advanced air-jet weaving technologies. Among the various models, the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS stand out for their unique features, cutting-edge technologies, and versatility in textile production.

The AJ-80TE is designed for high-speed and efficient weaving, making it ideal for modern textile manufacturing. It offers an impressive production capacity while maintaining a high level of precision. This model incorporates a high-performance air-jet system that ensures quick replenishment of the weft yarn, significantly reducing downtime during production. With a robust construction, the AJ-80TE can handle a wide variety of fabrics, including heavier materials, ensuring adaptability and durability.

Similarly, the AJ-44TE model showcases advanced weaving capabilities with an emphasis on versatility. It is engineered to produce a broad range of textiles, from lightweight fabrics to more substantial materials. The innovative air-jet technology utilized in the AJ-44TE allows for smooth operation and enhanced fabric quality. Its user-friendly interface simplifies the setup process, enabling operators to switch between different fabric types with minimal effort.

The AJ-66TE model presents additional advancements, featuring a sophisticated control system that optimizes weaving patterns. This model is particularly noted for its precision in producing intricate designs, making it a perfect choice for high-end textile applications. Its energy-efficient design also contributes to lower operational costs, aligning with the industry's increasing focus on sustainable production practices.

Moving on to the AJ-80TS and AJ-44TS models, these machines integrate state-of-the-art technologies that enhance user experience and operational efficiency. Equipped with advanced sensors and automation features, these machines can monitor weaving conditions in real-time, ensuring consistent quality and minimizing fabric defects. The AJ-80TS is specifically tailored for larger production runs, while the AJ-44TS excels in versatility, accommodating a wide range of fabric specifications.

In summary, the Jackson AJ series, comprising the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS, represents the forefront of air-jet weaving technology. Their combination of robustness, versatility, and cutting-edge features makes them indispensable in modern textile manufacturing, fulfilling the demands for both efficiency and high-quality output. As the industry continues to evolve, these machines stand ready to meet new challenges, empowering manufacturers to push the boundaries of textile innovation.