Jackson AJ-44TE, AJ-80TE, AJ-66TG, AJ-66TE Specification Information AJ-80T Steam Right to Left

Page 29

 

Issued: 03-

AJ-44T Series

21

21-2006 Revised: 09-29-2007

Technical Manual 7610-003-07

 

 

-21

 

 

 

Right to Left

 

 

 

 

Recommended Table Fabrication

 

 

 

Note: Tub Will Accept

 

161

[415mm]

 

 

 

 

 

 

 

Rack Rail

 

 

 

 

 

 

 

a Table Flange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1634

[425mm]

 

Legend

 

 

 

 

 

 

 

 

 

 

 

Table

 

 

 

 

Up to 24 7/8"

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(632 mm)

 

 

 

F

 

A - Machine water inlet 3/4" NPT, 180°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Use Silicone Sealer

 

 

 

 

 

 

 

Hi-temp,140°F Low-temp minimum

 

 

 

 

 

 

 

 

 

 

3/4" (19 mm)

 

 

 

G

 

B - Electrical connection

 

 

 

 

 

 

 

 

 

 

 

Between Table and

 

 

 

 

 

 

 

 

Rack Rail Height

 

 

Table Turndown

21" (533 mm)

 

 

 

C - Drain connection 1-1/2" NPT

 

 

 

Tub

Lip of Machine to

 

 

 

 

 

 

 

 

Above Dishtable

Prevent Leakage

 

Flange 3/4" Max

 

Prewash Plan View Section

 

D - Vent collar - Optional

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4" (6mm) - 5/16" (8mm)

 

 

 

 

 

 

 

 

 

 

with Cold Water Thermostat

 

E - Vent cowl standard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F - Prewash water inlet 3/4" NPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

110°F-140°F

 

 

 

 

M

 

 

 

38 [966mm]

 

 

 

 

 

 

 

 

 

4 1/2 [114mm]

 

 

 

G - Cold water thermostat plumbing

 

 

 

 

111

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[285mm]

 

K

 

 

 

 

 

 

 

 

 

 

 

connection 3/4" NPT - Optional

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

4

 

 

 

 

 

 

 

 

 

 

 

 

 

H - Steam electrical connection

 

64 [159mm]

 

 

 

 

F

 

 

 

 

 

A

 

F

21 [533mm]

 

J - 1" NPT Steam connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 [635mm]

 

K - 3/4" Condensate connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

L - 3/4" NPT Incoming 110°F water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M - 3/4" NPT 180°F water to dishmachine.

821 [218mm]

J

 

 

L

 

 

 

 

 

 

 

 

 

 

81 [210mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: All vertical dimensions are +/- 1/2"

534 [148mm]

131

[345mm]

 

 

 

 

 

 

44 [1121mm]

 

36 [914mm]

4

 

 

from floor due to adjustable bullet feet.

 

41 [110mm]

2

 

 

 

 

 

 

 

 

 

Base Unit

 

Prewash

Floor Sink Or Drain

 

 

3

[604mm]

 

 

 

 

 

 

 

With 3" (76 mm)

 

 

 

 

4

 

 

234

 

 

 

 

 

 

80 [2035mm] Table to Table

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4" (102 mm) wide x 16" (406 mm)

 

 

 

 

88 [2238mm]

 

Minimum Drain Line

 

84 [2134mm]

 

 

 

 

 

 

long cutout in Vent Cowl/Splash

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shield. Shipped with Cover Plate.

 

 

 

96 [2441mm] Overall

24 [611mm]

 

 

 

With Doors Open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42 [1069mm]

 

 

25 [635mm]

 

6621 [1692mm]

 

 

751

[1921mm]

 

 

 

 

 

 

 

 

 

 

2321 [598mm]

 

 

A

 

 

 

 

 

 

 

 

 

 

41 [1042mm]

 

 

21 [533mm]

 

1 [25mm]

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8 [203mm]

 

 

F

 

 

 

 

 

 

 

 

4 [102mm]

 

 

 

 

 

A

B

 

 

12 [307mm]

3 [79mm]

G

 

 

 

 

 

 

 

 

 

 

 

 

 

F

B

 

 

 

 

 

 

 

 

 

7 [178mm]

 

 

 

 

 

 

 

 

 

 

 

623

[1592mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

D

 

661 [1684mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

6041 [1529mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 [635mm]

 

 

21 [15mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dish Clearance

 

 

 

 

 

 

 

 

 

43 [1092mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rear of

 

 

 

 

 

 

J

 

H

L

 

 

121

[316mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

Machine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drive

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

41 [1041mm]

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

34 [864mm]

 

 

 

 

 

 

 

 

 

 

 

Drive

 

 

 

 

 

 

38 [965mm]

 

 

 

Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit

 

 

 

 

C

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

171

[445mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

6 [152mm]

161

[417mm]

621 [162mm]

 

 

 

10 [254mm]

1

[260mm] 6 [152mm]

 

C

821 [217mm]

2

 

 

 

29 [735mm]

104

 

Left Side

1534 [400mm]

1121 [295mm]

 

Front View

 

 

Right Side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SECTION 1: SPECIFICATION INFORMATION AJ-80T STEAM - RIGHT TO LEFT

Image 29
Contents Associated Option Packages Including Side Loader INSTALLATION/OPERATION Technical ManualONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Table of Contents Side Loader Section Electrical SchematicsSection Description Parts Section Viii Jackson Maintenance & Repair Centers Section Description VII Electrical SchematicsSection Specification Information Specification Information Electrical Requirements Left to Right Specification Information AJ-44T Electric Left to RightAJ-44T InformationElectric Right To LeftInformation to Right Left AJ-44T GAS Right toRight SpecificationAJ-44T Steam Left to Specification Information AJ-44T Steam Right to Left Left to Right Specification Information AJ-66T Electric Left to RightAJ-66T Electric Right Right to LeftSpecification Information AJ-66T GAS Left to Right AJ-66T GAS Right to Left to RightAJ-66T Steam Left to Right to Left Specification Information AJ-66T Steam Right to LeftLeft to Right AJ-80T Electric Right Left to Right Specification Information AJ-80T GAS Left to RightAJ-80T GAS Right to Right to LeftRecommended Table Fabrication AJ-80T Steam Left toRight to Left Specification Information AJ-80T Steam Right to LeftSection A-A Side Loader Left to Right DimensionsRoll Shield Opening Side Loader Right to Left DimensionsSide Loader Installed Dimensions Side Loader Dimensions Left to Right installation shown for referenceSection Installation & Operation Instructions Installation Instructions INSTALLATION/OPERATION InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Brass Plug Curtain Installation Diagrams Deliming Operations Side Loader Installation & Operation Instructions Dishmachine Operating Instructions Dishmachine Operation Instructions Detergent Control Installation Instructions Striker Plate Limit Switch Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceSHC-90W Lubrication Chart for Drive GearLubrication & Maintenance Drive Motor Gear Reducer Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingItems Torque Spec Torque Settings

AJ-66TS, AJ-44TG, AJ-66TG, AJ-44TS, AJ-80TS specifications

The Jackson AJ series is well-known for its robust design and reliable performance in the realm of advanced air-jet weaving technologies. Among the various models, the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS stand out for their unique features, cutting-edge technologies, and versatility in textile production.

The AJ-80TE is designed for high-speed and efficient weaving, making it ideal for modern textile manufacturing. It offers an impressive production capacity while maintaining a high level of precision. This model incorporates a high-performance air-jet system that ensures quick replenishment of the weft yarn, significantly reducing downtime during production. With a robust construction, the AJ-80TE can handle a wide variety of fabrics, including heavier materials, ensuring adaptability and durability.

Similarly, the AJ-44TE model showcases advanced weaving capabilities with an emphasis on versatility. It is engineered to produce a broad range of textiles, from lightweight fabrics to more substantial materials. The innovative air-jet technology utilized in the AJ-44TE allows for smooth operation and enhanced fabric quality. Its user-friendly interface simplifies the setup process, enabling operators to switch between different fabric types with minimal effort.

The AJ-66TE model presents additional advancements, featuring a sophisticated control system that optimizes weaving patterns. This model is particularly noted for its precision in producing intricate designs, making it a perfect choice for high-end textile applications. Its energy-efficient design also contributes to lower operational costs, aligning with the industry's increasing focus on sustainable production practices.

Moving on to the AJ-80TS and AJ-44TS models, these machines integrate state-of-the-art technologies that enhance user experience and operational efficiency. Equipped with advanced sensors and automation features, these machines can monitor weaving conditions in real-time, ensuring consistent quality and minimizing fabric defects. The AJ-80TS is specifically tailored for larger production runs, while the AJ-44TS excels in versatility, accommodating a wide range of fabric specifications.

In summary, the Jackson AJ series, comprising the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS, represents the forefront of air-jet weaving technology. Their combination of robustness, versatility, and cutting-edge features makes them indispensable in modern textile manufacturing, fulfilling the demands for both efficiency and high-quality output. As the industry continues to evolve, these machines stand ready to meet new challenges, empowering manufacturers to push the boundaries of textile innovation.