Jackson AJ-80TS, AJ-80TE, AJ-66TG, AJ-66TE, AJ-44TG, AJ-66TS Specification, AJ-66T Steam Left to

Page 22

 

Issued: 03-

AJ-44T Series

14

21-2006 Revised: 09-29-2007

Technical Manual 7610-003-07

 

 

-21

 

 

 

 

Recommended Table Fabrication

Note: Tub Will Accept

161

[415mm]

163

[425mm]

 

Left to Right

 

 

 

Up to 24 7/8"

4

 

 

 

 

 

 

 

4

 

 

 

N

 

 

 

Rack Rail

 

 

a Table Flange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Legend

 

 

Table

(632 mm)

 

 

 

 

O

 

 

 

 

 

 

 

 

 

 

 

A - Machine water inlet 3/4" NPT 180°F

 

 

Use Silicone Sealer

 

 

 

 

 

 

 

 

Hi-temp,140°F Low-temp minimum

 

 

3/4" (19 mm)

 

Prewash Plan View Section

 

 

 

 

 

Between Table and

 

 

 

 

B - Electrical connection

Rack Rail Height

 

Table Turndown

21" (533 mm)

with Cold Water Thermostat

 

 

 

Tub

Lip of Machine to

 

 

 

C - Drain connection 1-1/2" NPT

Above Dishtable

Prevent Leakage

Flange 3/4" Max

 

 

 

 

 

 

 

D - Vent collar - Optional

1/4" (6mm) - 5/16" (8mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E - Vent cowl standard

14 [355mm]

 

 

 

 

 

 

 

 

 

 

F - 3/4" NPT Steam connection

 

 

 

 

 

 

 

 

 

 

Minimum

 

 

 

 

 

 

 

 

 

 

G - 3/4" NPT Condensate return

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H - Steam electrical connection

 

 

 

 

 

38 [966mm]

 

M

 

 

J - 1" NPT Steam connection

 

 

 

 

K

1141 [285mm]

 

1

 

 

K - 3/4" Condensate connection

21 [533mm]

 

 

B

F

 

H

 

64

[159mm]

L - 3/4" NPT Incoming 110°F water

 

8 [203mm]

 

 

 

 

 

81 [218mm]

connection

25 [635mm]

 

 

 

 

 

 

 

 

 

2

M - 3/4" NPT 180°F water to dishmachine.

 

 

 

 

 

 

 

 

 

 

 

N - Prewash water inlet 3/4" NPT

 

 

 

 

 

 

 

 

 

 

 

110°F-140°F

Scrap

 

 

 

 

 

 

J

 

543 [148mm]

O - Cold water thermostat plumbing

 

 

 

L

1321

[345mm]

 

 

 

 

 

 

1

[110mm]

connection 3/4" NPT - Optional

Trough

 

22 [559mm]

44 [1121mm]

 

 

1

 

 

44

 

4" (102 mm) wide x 16" (406 mm)

 

 

 

 

 

 

 

Prewash

Base Unit

 

 

132 [345mm]

 

 

 

 

Note: All vertical dimensions are +/- 1/2"

long cutout in Vent Cowl/Splash

66 [1679mm] Table to Table

 

 

2343 [604mm]

 

 

 

from floor due to adjustable bullet feet.

Shield. Shipped with Cover Plate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

74 [1883mm]

 

 

Floor Sink Or Drain

 

 

 

 

 

 

 

 

 

 

 

 

82 [2086mm]

Overall

 

 

 

84 [2134mm]

 

 

 

 

 

 

 

 

 

 

With 3" (76 mm)

 

 

 

 

 

 

41 [1040mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum Drain Line

 

 

With Doors Open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2321 [598mm]

 

 

 

 

 

 

 

 

 

25 [635mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

18 [457mm]

 

 

 

 

 

 

A

 

 

 

24 [609mm]

 

 

 

 

 

 

 

 

 

 

 

21 [533mm]

 

1 [25mm]

N

 

 

 

 

 

 

 

 

 

8 [206mm]

 

 

 

 

 

 

 

4 [102mm]

 

 

 

 

 

B

 

 

 

 

 

 

12 [307mm]

3 [79mm]

 

O

 

 

 

 

N

A

 

 

 

 

 

 

B

 

 

1

[1919mm]

 

 

 

 

 

 

 

 

 

 

 

661 [1684mm]

 

 

 

752

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

621

[1590mm]

 

 

 

 

 

 

 

7 [178mm]

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6621 [1692mm]

 

 

 

 

 

 

O

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6041 [1530mm]

 

 

 

 

 

 

 

E

 

 

 

25 [635mm]

 

 

 

 

 

 

 

10" High

 

 

 

 

 

 

 

 

 

 

Dish Clearance

 

 

21 [15mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Backsplash

 

 

 

 

 

 

 

 

43 [1092mm]

 

 

 

 

 

 

 

 

 

 

14 [356mm]

 

 

 

 

 

 

 

 

 

Rear of

 

 

 

 

 

 

 

 

 

 

 

L

H

 

 

 

 

 

 

 

 

 

 

Minimum

121

[316mm]

 

 

 

J

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine

 

Drive

 

 

Scrap

 

 

27 [687mm]

2

 

 

F

 

 

 

 

 

34 [864mm]

 

 

 

 

 

 

 

 

 

 

 

 

M

 

 

 

Unit

 

 

Trough

Drive

 

24 [610mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit

G

C

 

 

 

 

 

 

 

 

 

 

 

 

6 [152mm]

 

 

 

 

101

[260mm]

6 [152mm]

 

 

 

63

[162mm]

 

 

 

 

 

 

 

4

 

 

 

1721 [445mm]

 

 

8

 

 

C

821 [217mm]

 

 

29 [737mm]

 

10 [254mm]

 

 

 

 

 

115 [295mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

Left Side

 

 

 

 

Front View

 

 

 

 

 

 

 

1534 [400mm]

Right Side

 

 

 

 

 

 

 

 

 

 

 

 

 

163

[417mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

AJ-66T STEAM - LEFT TO

SECTION 1: SPECIFICATION

RIGHT

INFORMATION

Image 22
Contents INSTALLATION/OPERATION Technical Manual Associated Option Packages Including Side LoaderManufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Table of Contents Section Description Parts Section Electrical SchematicsSide Loader Section Section Description VII Electrical Schematics Viii Jackson Maintenance & Repair CentersSection Specification Information Specification Information Electrical Requirements Specification Information AJ-44T Electric Left to Right Left to RightElectric Right InformationAJ-44T To LeftInformation to Right AJ-44T GAS Right to LeftAJ-44T Steam Left to SpecificationRight Specification Information AJ-44T Steam Right to Left Specification Information AJ-66T Electric Left to Right Left to RightRight to Left AJ-66T Electric RightSpecification Information AJ-66T GAS Left to Right Left to Right AJ-66T GAS Right toAJ-66T Steam Left to Specification Information AJ-66T Steam Right to Left Right to LeftLeft to Right AJ-80T Electric Right Specification Information AJ-80T GAS Left to Right Left to RightRight to Left AJ-80T GAS Right toAJ-80T Steam Left to Recommended Table FabricationSpecification Information AJ-80T Steam Right to Left Right to LeftSide Loader Left to Right Dimensions Section A-ASide Loader Right to Left Dimensions Roll Shield OpeningLeft to Right installation shown for reference Side Loader Installed Dimensions Side Loader DimensionsSection Installation & Operation Instructions INSTALLATION/OPERATION Instructions Installation InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Brass Plug Curtain Installation Diagrams Deliming Operations Side Loader Installation & Operation Instructions Dishmachine Operating Instructions Dishmachine Operation Instructions Detergent Control Striker Plate Limit Switch Installation Instructions Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceLubrication Chart for Drive Gear SHC-90WDrive Motor Gear Reducer Preventative Maintenance Lubrication & MaintenanceSection Troubleshooting Section Troubleshooting Common ProblemsTorque Settings Items Torque Spec

AJ-66TS, AJ-44TG, AJ-66TG, AJ-44TS, AJ-80TS specifications

The Jackson AJ series is well-known for its robust design and reliable performance in the realm of advanced air-jet weaving technologies. Among the various models, the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS stand out for their unique features, cutting-edge technologies, and versatility in textile production.

The AJ-80TE is designed for high-speed and efficient weaving, making it ideal for modern textile manufacturing. It offers an impressive production capacity while maintaining a high level of precision. This model incorporates a high-performance air-jet system that ensures quick replenishment of the weft yarn, significantly reducing downtime during production. With a robust construction, the AJ-80TE can handle a wide variety of fabrics, including heavier materials, ensuring adaptability and durability.

Similarly, the AJ-44TE model showcases advanced weaving capabilities with an emphasis on versatility. It is engineered to produce a broad range of textiles, from lightweight fabrics to more substantial materials. The innovative air-jet technology utilized in the AJ-44TE allows for smooth operation and enhanced fabric quality. Its user-friendly interface simplifies the setup process, enabling operators to switch between different fabric types with minimal effort.

The AJ-66TE model presents additional advancements, featuring a sophisticated control system that optimizes weaving patterns. This model is particularly noted for its precision in producing intricate designs, making it a perfect choice for high-end textile applications. Its energy-efficient design also contributes to lower operational costs, aligning with the industry's increasing focus on sustainable production practices.

Moving on to the AJ-80TS and AJ-44TS models, these machines integrate state-of-the-art technologies that enhance user experience and operational efficiency. Equipped with advanced sensors and automation features, these machines can monitor weaving conditions in real-time, ensuring consistent quality and minimizing fabric defects. The AJ-80TS is specifically tailored for larger production runs, while the AJ-44TS excels in versatility, accommodating a wide range of fabric specifications.

In summary, the Jackson AJ series, comprising the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS, represents the forefront of air-jet weaving technology. Their combination of robustness, versatility, and cutting-edge features makes them indispensable in modern textile manufacturing, fulfilling the demands for both efficiency and high-quality output. As the industry continues to evolve, these machines stand ready to meet new challenges, empowering manufacturers to push the boundaries of textile innovation.