Jackson AJ-44TE, AJ-80TE, AJ-66TG, AJ-66TE, AJ-44TG, AJ-66TS Left to Right, AJ-66T GAS Right to

Page 21

 

Issued: 03-

AJ-44T Series

13

21-2006 Revised: 09-29-2007

Technical Manual 7610-003-07

 

 

-21

 

 

 

Left to Right

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Legend

 

 

Recommended Table Fabrication

 

Note: Tub Will Accept

 

 

3

[425mm]

 

A - Machine water inlet 3/4" NPT, 180°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a Table Flange

 

 

164

 

Hi-temp,140°F Low-temp minimum

 

Rack Rail

 

 

 

 

 

 

 

 

1

[415mm]

 

 

 

 

 

 

 

 

Up to 24 7/8"

 

 

 

B - Electrical connection

 

 

 

 

 

 

 

 

Table

 

 

 

 

164

 

 

 

 

 

 

 

 

 

 

 

(632 mm)

 

 

 

F

 

C - Drain connection 1-1/2" NPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D - Vent collar - Optional

 

 

 

 

 

 

 

 

Use Silicone Sealer

3/4" (19 mm)

 

 

 

G

 

E - Vent cowl standard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Between Table and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F - 3/4" NPT 180°F Water Inlet for wash tank

Rack Rail Height

 

 

 

 

Table Turndown

21" (533 mm)

 

 

 

 

 

 

Tub

Lip of Machine to

Prewash Plan View Section

 

fill, final rinse, & tank heating. From gas

Above Dishtable

 

 

Prevent Leakage

Flange 3/4" Max

 

 

booster heater. Interconnecting hose

1/4" (6mm) - 5/16" (8mm)

 

 

 

 

 

with Cold Water Thermostat

 

 

 

 

 

 

 

 

 

 

provided by manufacturer.

 

 

 

 

 

30 [763mm]

 

 

 

 

 

 

 

 

G - 3/4" NPT 140°F Water inlet for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14 [357mm]

 

 

 

 

 

 

gas booster heater.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

71

[185mm]

 

 

 

 

 

 

H - 3/4" NPT 180°F Water Outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

141

4

 

6 [152mm]

 

 

 

 

 

connection to line on dishmachine.

3

[222mm]

 

 

 

[35mm]

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection hose provided by

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1134 [298mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

manufacturer.

 

 

 

 

 

 

 

 

4 1/2 [114mm]

 

 

 

 

J - 3/4" NPT Gas Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K - 4" OD Vent pipe connection. Flue to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

be installed to meet local codes by

 

 

 

 

 

 

 

 

 

 

A

L

 

21 [533mm]

 

installing contractor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 [635mm]

 

L - Prewash water inlet 3/4" NPT

 

 

 

 

 

 

 

 

 

 

B

 

 

 

110°F-140°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M - Cold water thermostat plumbing

 

 

 

 

H

G

 

J

K

 

 

 

 

 

 

 

connection 3/4" NPT - Optional

 

 

143

 

 

 

 

 

 

841 [210mm]

 

 

 

 

 

 

 

[375mm]

 

 

 

 

 

 

 

 

 

 

Note: All vertical dimensions are +/- 1/2" from

 

 

4

 

 

 

 

 

 

 

44 [1121mm]

22 [559mm]

 

 

 

 

2034 [527mm]

 

 

 

 

 

 

Floor Sink Or Drain

 

 

 

 

 

 

 

 

Base Unit

Prewash

 

floor due to adjustable bullet feet.

 

 

 

 

 

 

 

 

 

 

66 [1679mm]

Table to Table

 

With 3" (76 mm)

 

 

 

 

 

 

 

4" (102 mm) wide x 16" (406 mm)

 

 

Minimum Drain Line

 

 

 

 

 

 

 

74 [1883mm]

 

 

84 [2134mm]

 

 

 

long cutout in Vent Cowl/Splash

 

 

 

 

 

 

 

 

 

82 [2086mm]

Overall

 

 

 

 

 

 

 

Shield. Shipped with Cover Plate.

 

 

 

 

 

With Doors Open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42 [1067mm]

24 [610mm]

25 [635mm]

 

661

[1692mm]

A

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41 [1041mm]

1

 

21 [533mm]

 

2

 

752 [1919mm]

 

 

 

 

 

 

 

[599mm]

 

1 [25mm]

L

 

 

 

 

 

 

 

8 [203mm]

 

A

232

 

 

12 [307mm]

3 [79mm]

M

 

 

 

 

 

 

 

 

B

 

B

 

 

 

 

 

 

 

 

4 [102mm]

 

 

L

 

 

 

 

 

 

 

621

[1590mm]

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

7 [178mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6041 [1530mm]

 

 

 

 

 

 

 

 

 

D

 

6641 [1684mm]

 

 

 

 

 

36 [914mm]

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 [635mm]

 

 

 

21 [15mm]

 

 

 

 

3141 [794mm]

 

 

 

 

 

 

Dish Clearance

 

 

 

 

 

 

 

261

[672mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

Rear of

 

 

 

 

 

 

 

 

 

 

 

16 [407mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine

Drive

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

G

 

 

 

Drive

24 [610mm]

 

34 [864mm]

 

 

 

 

Unit

 

 

 

J

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K

 

Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

61

[163mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

6 [152mm]

 

 

 

 

 

 

 

29 [737mm]

 

 

6 [152mm]

1041 [260mm]

C

821 [217mm]

 

 

 

 

 

 

 

 

 

 

 

 

10 [254mm]

 

 

 

 

 

Left Side

Front View

Right Side

AJ-66T GAS - RIGHT TO

SECTION 1: SPECIFICATION

LEFT

INFORMATION

Image 21
Contents Associated Option Packages Including Side Loader INSTALLATION/OPERATION Technical ManualONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Table of Contents Electrical Schematics Section Description Parts SectionSide Loader Section Viii Jackson Maintenance & Repair Centers Section Description VII Electrical SchematicsSection Specification Information Specification Information Electrical Requirements Left to Right Specification Information AJ-44T Electric Left to RightAJ-44T InformationElectric Right To LeftInformation to Right Left AJ-44T GAS Right toSpecification AJ-44T Steam Left toRight Specification Information AJ-44T Steam Right to Left Left to Right Specification Information AJ-66T Electric Left to RightAJ-66T Electric Right Right to LeftSpecification Information AJ-66T GAS Left to Right AJ-66T GAS Right to Left to RightAJ-66T Steam Left to Right to Left Specification Information AJ-66T Steam Right to LeftLeft to Right AJ-80T Electric Right Left to Right Specification Information AJ-80T GAS Left to RightAJ-80T GAS Right to Right to LeftRecommended Table Fabrication AJ-80T Steam Left toRight to Left Specification Information AJ-80T Steam Right to LeftSection A-A Side Loader Left to Right DimensionsRoll Shield Opening Side Loader Right to Left DimensionsSide Loader Installed Dimensions Side Loader Dimensions Left to Right installation shown for referenceSection Installation & Operation Instructions Installation Instructions INSTALLATION/OPERATION InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Brass Plug Curtain Installation Diagrams Deliming Operations Side Loader Installation & Operation Instructions Dishmachine Operating Instructions Dishmachine Operation Instructions Detergent Control Installation Instructions Striker Plate Limit Switch Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceSHC-90W Lubrication Chart for Drive GearLubrication & Maintenance Drive Motor Gear Reducer Preventative MaintenanceSection Troubleshooting Section Common Problems TroubleshootingItems Torque Spec Torque Settings

AJ-66TS, AJ-44TG, AJ-66TG, AJ-44TS, AJ-80TS specifications

The Jackson AJ series is well-known for its robust design and reliable performance in the realm of advanced air-jet weaving technologies. Among the various models, the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS stand out for their unique features, cutting-edge technologies, and versatility in textile production.

The AJ-80TE is designed for high-speed and efficient weaving, making it ideal for modern textile manufacturing. It offers an impressive production capacity while maintaining a high level of precision. This model incorporates a high-performance air-jet system that ensures quick replenishment of the weft yarn, significantly reducing downtime during production. With a robust construction, the AJ-80TE can handle a wide variety of fabrics, including heavier materials, ensuring adaptability and durability.

Similarly, the AJ-44TE model showcases advanced weaving capabilities with an emphasis on versatility. It is engineered to produce a broad range of textiles, from lightweight fabrics to more substantial materials. The innovative air-jet technology utilized in the AJ-44TE allows for smooth operation and enhanced fabric quality. Its user-friendly interface simplifies the setup process, enabling operators to switch between different fabric types with minimal effort.

The AJ-66TE model presents additional advancements, featuring a sophisticated control system that optimizes weaving patterns. This model is particularly noted for its precision in producing intricate designs, making it a perfect choice for high-end textile applications. Its energy-efficient design also contributes to lower operational costs, aligning with the industry's increasing focus on sustainable production practices.

Moving on to the AJ-80TS and AJ-44TS models, these machines integrate state-of-the-art technologies that enhance user experience and operational efficiency. Equipped with advanced sensors and automation features, these machines can monitor weaving conditions in real-time, ensuring consistent quality and minimizing fabric defects. The AJ-80TS is specifically tailored for larger production runs, while the AJ-44TS excels in versatility, accommodating a wide range of fabric specifications.

In summary, the Jackson AJ series, comprising the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS, represents the forefront of air-jet weaving technology. Their combination of robustness, versatility, and cutting-edge features makes them indispensable in modern textile manufacturing, fulfilling the demands for both efficiency and high-quality output. As the industry continues to evolve, these machines stand ready to meet new challenges, empowering manufacturers to push the boundaries of textile innovation.