Jackson AJ-66TE, AJ-80TE, AJ-66TG, AJ-44TG Specification Information AJ-80T GAS Left to Right

Page 26

 

Issued: 03-

AJ-44T Series

18

21-2006 Revised: 09-29-2007

Technical Manual 7610-003-07

 

 

-21

 

 

 

Left to Right

 

 

Recommended Table Fabrication

 

 

 

 

 

 

 

1634 [425mm]

 

Legend

 

 

 

Note: Tub Will Accept

 

 

 

 

 

 

A - Machine water inlet 3/4" NPT, 180°F

 

 

Rack Rail

 

 

 

 

 

a Table Flange

 

 

 

 

 

1641 [415mm]

 

Hi-temp,140°F Low-temp minimum

 

 

 

 

 

 

Table

 

Up to 24 7/8"

 

 

 

 

 

L

 

B - Electrical connection

 

 

 

 

 

 

 

Use Silicone Sealer

(632 mm)

 

 

 

 

 

 

 

C - Drain connection 1-1/2" NPT

 

 

 

 

 

 

 

 

 

 

 

 

 

M

 

D - Vent collar - Optional

 

 

Rack Rail Height

 

 

Between Table and

3/4" (19 mm)

 

 

 

 

 

 

 

E - Vent cowl standard

 

 

 

Tub

Lip of Machine to

Table Turndown

21" (533 mm)

 

Prewash Plan View Section

 

 

 

Above Dishtable

 

 

 

 

 

 

Prevent Leakage

 

 

F - 3/4" NPT 180°F Water Inlet for wash tank

1/4" (6mm) - 5/16" (8mm)

 

Flange 3/4" Max

 

 

 

 

with Cold Water Thermostat

 

 

 

 

 

 

 

 

 

 

fill, final rinse, & tank heating. From gas

 

 

 

 

 

 

 

 

 

 

 

 

30 [763mm]

 

 

booster heater. Interconnecting hose

 

 

 

 

 

 

 

 

 

1441 [363mm]

 

 

 

 

provided by manufacturer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

G - 3/4" NPT 140°F Water inlet for

 

 

 

 

 

 

 

 

 

 

6 [154mm]

 

 

71

[185mm]

84 [222mm]

 

gas booster heater.

 

 

 

 

 

 

 

 

 

 

141 [35mm]

 

 

4

 

 

1134 [298mm]

 

H - 3/4" NPT 180°F Water Outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1434 [375mm]

 

connection to line on dishmachine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

203 [527mm]

 

Connection hose provided by

 

 

 

 

14 [355mm]

 

 

L

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

manufacturer.

 

 

 

 

 

Minimum

 

 

 

 

 

 

 

 

 

 

 

 

J - 3/4" NPT Gas Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21 [533mm]

 

 

 

 

 

B

F

 

 

 

 

 

 

K - 4" OD Vent pipe connection. Flue to

 

 

 

8 [203mm]

 

 

 

 

 

 

 

be installed to meet local codes by

25 [635mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

installing contractor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L - Prewash water inlet 3/4" NPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

110°F-140°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

G

J

K

 

M - Cold water thermostat plumbing

 

 

 

 

Scrap

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection 3/4" NPT - Optional

 

 

 

 

Trough

 

 

 

36 [914mm]

44 [1121mm]

 

 

Floor Sink Or Drain

 

 

 

 

4" (102 mm) wide x 16" (406 mm)

 

 

 

 

 

 

 

 

 

 

Prewash

 

Base Unit

 

 

 

Note: All vertical dimensions are +/- 1/2" from

long cutout in Vent Cowl/Splash

 

 

 

80 [2035mm] Table to Table

 

 

With 3" (76 mm)

 

 

floor due to adjustable bullet feet.

 

Shield. Shipped with Cover Plate.

 

 

 

88 [2238mm]

 

 

Minimum Drain Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

84 [2134mm]

 

 

 

 

 

 

 

 

 

96 [2441mm] Overall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With Doors Open

 

 

 

231

[600mm]

 

 

 

 

 

 

41 [1039mm]

 

 

25 [635mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

661

[1692mm]

 

 

 

 

 

 

 

 

 

18 [457mm]

 

 

21 [533mm]

 

A

 

 

2

 

 

 

 

 

 

 

 

 

 

2

 

 

 

24 [610mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

1 [25mm]

L

 

 

 

 

 

 

 

 

8 [206mm]

 

 

 

 

 

 

4 [102mm]

 

 

 

L

A

B

 

 

12 [307mm]

3 [79mm]

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

[61mm]

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

751

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[1919mm]

 

 

 

 

 

 

 

7 [178mm]

 

 

 

 

 

 

 

2

 

 

 

 

 

 

M

 

 

 

 

 

 

 

661

[1684mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

601

[1530mm]

 

 

 

 

 

 

E

311

[795mm]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 [635mm]

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

10" High

 

 

 

 

 

 

 

 

2621 [673mm]

Dish Clearance

1 [15mm]

 

 

 

 

Table

 

 

 

 

 

 

 

 

36 [914mm]

 

 

 

2

 

 

 

 

 

Backsplash

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14 [356mm] Minimum

 

6 [152mm]

 

 

 

 

Rear of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine

Drive

 

 

 

Scrap

 

 

 

 

41 [1043mm]

 

 

 

 

 

 

 

 

 

 

 

 

Drive

 

 

 

 

 

 

 

 

34 [864mm]

 

 

 

 

 

Trough

 

 

 

 

 

H

G

J

 

 

 

Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit

 

 

 

 

C

 

 

 

 

K

 

 

 

6 [152mm]

 

 

 

 

 

10 [254mm]

101

[260mm]

6 [152mm]

1

 

 

 

 

1

 

 

 

29 [737mm]

 

4

 

 

[165mm]

 

 

8C[217mm]

 

Left Side

 

 

 

 

 

Front View

62

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Right Side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SECTION 1: SPECIFICATION INFORMATION AJ-80T GAS - LEFT TO RIGHT

Image 26
Contents INSTALLATION/OPERATION Technical Manual Associated Option Packages Including Side LoaderManufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Table of Contents Side Loader Section Electrical SchematicsSection Description Parts Section Section Description VII Electrical Schematics Viii Jackson Maintenance & Repair CentersSection Specification Information Specification Information Electrical Requirements Specification Information AJ-44T Electric Left to Right Left to RightElectric Right InformationAJ-44T To LeftInformation to Right AJ-44T GAS Right to LeftRight SpecificationAJ-44T Steam Left to Specification Information AJ-44T Steam Right to Left Specification Information AJ-66T Electric Left to Right Left to RightRight to Left AJ-66T Electric RightSpecification Information AJ-66T GAS Left to Right Left to Right AJ-66T GAS Right toAJ-66T Steam Left to Specification Information AJ-66T Steam Right to Left Right to LeftLeft to Right AJ-80T Electric Right Specification Information AJ-80T GAS Left to Right Left to RightRight to Left AJ-80T GAS Right toAJ-80T Steam Left to Recommended Table FabricationSpecification Information AJ-80T Steam Right to Left Right to LeftSide Loader Left to Right Dimensions Section A-ASide Loader Right to Left Dimensions Roll Shield OpeningLeft to Right installation shown for reference Side Loader Installed Dimensions Side Loader DimensionsSection Installation & Operation Instructions INSTALLATION/OPERATION Instructions Installation InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Brass Plug Curtain Installation Diagrams Deliming Operations Side Loader Installation & Operation Instructions Dishmachine Operating Instructions Dishmachine Operation Instructions Detergent Control Striker Plate Limit Switch Installation Instructions Installation InstructionsSection Preventative Maintenance Preventative Maintenance Preventative MaintenanceLubrication Chart for Drive Gear SHC-90WDrive Motor Gear Reducer Preventative Maintenance Lubrication & MaintenanceSection Troubleshooting Section Troubleshooting Common ProblemsTorque Settings Items Torque Spec

AJ-66TS, AJ-44TG, AJ-66TG, AJ-44TS, AJ-80TS specifications

The Jackson AJ series is well-known for its robust design and reliable performance in the realm of advanced air-jet weaving technologies. Among the various models, the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS stand out for their unique features, cutting-edge technologies, and versatility in textile production.

The AJ-80TE is designed for high-speed and efficient weaving, making it ideal for modern textile manufacturing. It offers an impressive production capacity while maintaining a high level of precision. This model incorporates a high-performance air-jet system that ensures quick replenishment of the weft yarn, significantly reducing downtime during production. With a robust construction, the AJ-80TE can handle a wide variety of fabrics, including heavier materials, ensuring adaptability and durability.

Similarly, the AJ-44TE model showcases advanced weaving capabilities with an emphasis on versatility. It is engineered to produce a broad range of textiles, from lightweight fabrics to more substantial materials. The innovative air-jet technology utilized in the AJ-44TE allows for smooth operation and enhanced fabric quality. Its user-friendly interface simplifies the setup process, enabling operators to switch between different fabric types with minimal effort.

The AJ-66TE model presents additional advancements, featuring a sophisticated control system that optimizes weaving patterns. This model is particularly noted for its precision in producing intricate designs, making it a perfect choice for high-end textile applications. Its energy-efficient design also contributes to lower operational costs, aligning with the industry's increasing focus on sustainable production practices.

Moving on to the AJ-80TS and AJ-44TS models, these machines integrate state-of-the-art technologies that enhance user experience and operational efficiency. Equipped with advanced sensors and automation features, these machines can monitor weaving conditions in real-time, ensuring consistent quality and minimizing fabric defects. The AJ-80TS is specifically tailored for larger production runs, while the AJ-44TS excels in versatility, accommodating a wide range of fabric specifications.

In summary, the Jackson AJ series, comprising the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS, represents the forefront of air-jet weaving technology. Their combination of robustness, versatility, and cutting-edge features makes them indispensable in modern textile manufacturing, fulfilling the demands for both efficiency and high-quality output. As the industry continues to evolve, these machines stand ready to meet new challenges, empowering manufacturers to push the boundaries of textile innovation.