Vulcan-Hart VC6EC, VCIEC, VC6ED, VC4ES, VC4ED, VC6ES service manual Table of Contents

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FULL SIZE ELECTRIC CONVECTION OVENS

TABLE OF CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

REMOVAL AND REPLACEMENT OF PARTS

6

Covers And Panels

6

Control Panel Components

7

Component Panel Components

8

Temperature Probe (Solid State Control)

8

Heating Elements

9

Blower And Motor

10

Door Switch

11

Door Window

12

Oven Doors and Bearings (Independent Doors)

12

Oven Doors (Simultaneous Doors)

13

Door Catch Roller Assembly (Independent Doors)

14

Mechanical (KX) Thermostat

14

High Limit Thermostat

15

Interior Lights

15

Cooling Fan

16

SERVICE PROCEDURES AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Solid State Temperature Control Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Mechanical (KX) Thermostat Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Solid State Temperature Control Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Temperature Probe Test (Solid State Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Heating Element Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Blower Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Door Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Door Catch Roller Adjustment (Independent Doors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Door Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Door Chain Adjustment (Simultaneous Doors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Computer Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Computer Control Temperature Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Computer Control Operational Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

ELECTRICAL OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

Component Function

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

Component Location

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

Sequence of Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34

VC4ES, VC6ES with Mechanical KX Thermostat

34

VC4ED, VC6ED with Solid State Temperature Control

34

Timer Cycle, Cooking (KX Thermostat or Solid State Control)

35

Cool Down Cycle (KX Thermostat or Solid State Control)

35

VC4EC, VC6EC (Computer Control) . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35

Temperature and Time Cycle (Cooking)

36

Cook and Hold Cycle

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

Cool Down Cycle

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

Schematics

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37

VC4ES, VC6ES with Mechanical (KX) Controls, 208-240V

37

VC4ES, VC6ES with Mechanical (KX) Controls, 480V

38

VC4ED, VC6ED with Solid State Temperature Control, 208-240V

39

VC4ED, VC6ED with Solid State Temperature Control, 480V

40

F25105 (December 2001)

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Contents VC4E & VC6E Series VC4ED ShownTable of Contents Full Size Electric Convection Ovens General VC6ES VC6ED VC6EC SpecificationsVC4ES VC4ED VC4EC Removal and Replacement of Parts Covers and PanelsRemovable Components Control Panel ComponentsLeft Side Panel Covers and PanelsTemperature Probe Solid State Control Component Panel ComponentsFront Access Heating ElementsLeft Side Elements Shown Alternate AccessBlower and Motor Door Switch Service Procedures and AdjustmentsDoor Window Oven Doors and Bearings Independent DoorsAssembly Removal Oven Doors Simultaneous DoorsAssembly Removal Door Catch Roller Assembly Independent DoorsDisassembly Mechanical KX ThermostatInterior Lights Lamp AssemblyHigh Limit Thermostat LampCooling FAN Service Procedures and Adjustments Solid State Temperature Control CalibrationMechanical KX Thermostat Calibration Temperature Probe Test Solid State Control Solid State Temperature Control TestTroubleshooting 208 240 480 Temp F OhmsAmps PER Voltage KW PER Element Ohms PER Lead Blower Adjustment Door Adjustment Door Catch Roller Adjustment Independent DoorsIntroduction Door Switch AdjustmentProcedure Operation Setup modeComputer Control Probe Test Alternating onMenu Display Parameter Data Solid State Relay TestComputer Control Temperature Calibration Computer Control Operational TestKEY Code CalyHEY Restore Factory Settings SSR1 & SSR2 Electrical OperationComponent Function 1CON & 2CONMechanical Temperature Control Component LocationFull Size Electric Convection Ovens Electrical Operation Full Size Electric Convection Ovens Electrical Operation VC4EC/6EC Plug, Socket and Components Cook & Hold Standard Cook Cycle VC4ED, VC6ED with Solid State Temperature ControlSequence of Operation VC4ES, VC6ES with Mechanical KX ThermostatVC4EC, VC6EC Computer Control Timer Cycle, Cooking KX Thermostat or Solid State ControlCool Down Cycle KX Thermostat or Solid State Control Cool Down Cycle Temperature and Time Cycle CookingCook and Hold Cycle Schematics VC4ES, VC6ES with Mechanical KX ControlsVC4ES, VC6ES with Mechanical KX Controls VC4ED, VC6ED with Solid State Temperature Control VC4ED, VC6ED with Solid State Temperature Control Full Size Electric Convection Ovens Electrical Operation VC4EC, VC6EC Computer Control, 480V Roast & Hold Standard This page Purposely Left Blank Wiring Diagrams VC4ES, VC6ES with Mechanical KX ControlFull Size Electric Convection Ovens Electrical Operation VC4ES, VC6ES with Mechanical KX Control Full Size Electric Convection Ovens Electrical Operation VC4ED, VC6ED with Solid State Temperature Control Full Size Electric Convection Ovens Electrical Operation VC4ED, VC6ED with Solid State Temperature Control Full Size Electric Convection Ovens Electrical Operation Full Size Electric Convection Ovens Electrical Operation Full Size Electric Convection Ovens Electrical Operation VC4EC, VC6EC Computer Control, 480V Roast & Hold Standard Full Size Electric Convection Ovens Electrical Operation ALL Models TroubleshootingFull Size Electric Convection Ovens Troubleshooting Computer Control Models only Control Operational TestComputer Control Error CodesCode & Problem Probable Cause Solution T E S Condensed Spare Parts List Part Number Description VC4ES VC4ED VC4EC VC6ES VC6ED VC6EC