Sterling SMS 850, 1200, 2000 Replacing the Gear Box, Replacing the Rotor, Dismounting the Rotor

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10.Place the screen back into its working position and fasten with the mounting screws.

11.Close the machine and hopper doors.

12.Machine can be started again.

Replacing the Gear Box

The gearbox is made so a replacement is only necessary in exceptional cases. Dismounting and mounting the gear box requires specialist knowledge and a careful working method. Please observe the instructions given in the installation manual of the gear box manufacturer or ask the service department for help.

Replacing the Rotor

The rotor’s design is heavy duty, so a replacement is only necessary after a crash, (i.e. a hammer fall inside). Dismounting and mounting of the rotor requires specialist knowledge and a careful working method. Call the Service Department for assistance.

Dismounting the Rotor

1.Dismount the V-belt cover.

2.Dismount the V-belts.

3.Dismount the gearbox.

4.Remove the screen.

5.Remove the rotor mounting slot cover plates from the housing.

6.Screw in hooks on both shaft ends.

7.Remove the bearing housing mounting screw.

8.Carefully lift out the complete rotor using suitable lifting and stopping equipment.

9.Lay the rotor down in a safe location using appropriately sized timber beams.

Mounting the Rotor

1.Before starting, clean the bearing seat surfaces and check the key.

2.Lift the rotor using suitable lifting and stopping equipment and place carefully into the bearing seats.

3.Attach the bearing housing (Pos.) to the bearing seats using screws.

4.Put the gear onto the rotor axis.

5.Put back the rotor mounting slot cover plates.

6.Put in the screen.

7.Pull on V-belts and adjust the V-belt tension force.

8.Attach the V-belt.

BJ5-615

Chapter 5: Maintenance

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Contents SMS Medium Duty Single Shaft Shredder Shipping Info Disposal Storage, Disposal, TransportationStorage TransportationTable of Contents How to Use This Manual SafetySafety Symbols Used in this Manual General Safety Regulations ResponsibilityPage Remaining Risks EJ5-615 Safety Page General Description Functional DescriptionModels Covered in This Manual Mechanical SectionMachine Standard Execution Typical Features and ComponentsMaterial In-feed In-feed Hopper Additional In-feed DeviceRotor, Cutters, Bed Cutters DriveRotor, cutters, bed cutters Rotor cutter Screen support hydraulic Bed cutter Screen and screen support Discharge of Shredding Material Hydraulic Ram Pulse Push Function Safety Device for Housing Flap Safety FeaturesProtective Devices Belts and Ram Guards Safety MarkingsPersonal Protective Gear Emergency Stop Button Re-operationUncrating the Equipment InstallationUnloading and Installing the Machine Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button Checking the Rotational Direction General AdviceInitial Start-up Machine Check Prior to Start-upPage Operation Operation ProceduresStart-up Emptying the Screen standard screen Emptying the Screen hydraulic screen Switch OFF Machine Shut-downPreventative Maintenance Schedule MaintenanceMaintenance Plan Cleaning the Machine Preventative and Corrective MaintenanceChecking the Protective Devices Dismounting the Rotor Replacing the Gear BoxReplacing the Rotor Mounting the RotorDismounting the Main Bearings Replacing the Main BearingsMounting the Main Bearings Shift Operation Replace Lubricant Check Lubricating the Main BearingsLubrication Intervals Check lubricant qualityRefilling lubricant Replacing or Refilling LubricantReplacing Lubricant BJ5-615 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Standard Screen and Hydraulic Screen Tightening Torque of the ScrewsReplacing the Screen BeltsProfile section Efficiency of x Newton Lbs Checking the tension force of the V-beltRoller centres and 16mm sag Re-tensioning and relaxing the V-beltWorking on the Cutting Cutters Checking V-belt condition, replacing V-beltReplacing and Checking the Cutting Cutter Mountings Checking the Condition of the Cutters Torque Grade Screw typeDismounting the Cutters see drawing below Dismounting the Cutter Holders Dismounting the Bed Cutters Mounting the Cutter Holders Make sure that the cutter holder fits properlyMake sure the cutter fits planar in the seat Adjust the gap between cutter and bed knife to 0.8-1.0 mmMounting the Cutters Mounting the Bed CuttersSharpening Cutters and Bed Knives Setting the Cutting Knives Hydraulic Maintenance Transporting and Storing the Cutting CuttersFigure Checking and adjusting the hydraulic system Hydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentMaterial Unsuitable screen Perforation Reduce feed quantity Returned Material Policy Warranty ReturnsAppendix Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter MountingBed Knife Mounting Rotor Assembly Drive Ram Ram scraper SMS 850 Hydraulic Diagram SMS 850 Hydraulic Unit SMS 850 Hydraulic Screen Diagram SMS 850 Hydraulic Unit-Screen SMS 1200-2000 Standard Hydraulic Diagram SMS 1200-2000 Hydraulic Unit SMS 1200-2000 Hydraulic Screen Diagram SMS 1200-2000 Hydraulic Unit Spare Parts List SMSKnife rotor ø387x850 Hydraulic Knife rotor ø457x1130 Ram complete 107 Safety grid back 108 109 Ram residual chute 200 Knife rotor ø457x1410 SMS Knife rotor ø457x1950 SMS 850 Hydraulic Unit Spare Parts Pos Description Standard SupplierSMS 1200-2000 Hydraulic Unit Spare Parts SMS 850 Hydraulic Screen Spare PartsSMS 1200-2000 Hydraulic Screen Spare Parts Parts Department Service DepartmentTechnical Assistance Sales DepartmentSterling, Inc Th Street New Berlin, WI

1500, SMS 850, 2000, 1200 specifications

The Sterling 1200 and 2000, along with the SMS 850 and 1500, represent a leap forward in the technology and features available in modern industrial equipment.

The Sterling 1200 is designed with efficiency in mind. It boasts an advanced control system that allows for precise monitoring and adjustments, ensuring optimal performance. With a powerful engine and robust construction, the Sterling 1200 is built to withstand demanding conditions, making it suitable for various applications ranging from manufacturing to construction.

The Sterling 2000 takes things a step further, offering enhanced capacity and capabilities. It incorporates state-of-the-art technology, including automated diagnostics and predictive maintenance features. This not only minimizes downtime but also extends the lifespan of the equipment. The user-friendly interface allows operators to easily navigate and control various functions, ensuring smooth operations.

On the other hand, the SMS 850 is engineered for versatility. Its modular design allows for seamless integration with existing systems, providing flexibility in how it is used. The SMS 850 is equipped with the latest energy-efficient technologies, helping businesses reduce operational costs while maintaining high productivity levels. The compact size of the SMS 850 makes it ideal for facilities where space is at a premium, without compromising on power or performance.

The SMS 1500, a larger counterpart to the SMS 850, is designed for high-demand environments. It features advanced safety protocols, ensuring that operators can work with peace of mind. The SMS 1500 is capable of handling larger workloads, making it a preferred choice for larger industrial operations. Its real-time monitoring system provides valuable insights into performance metrics, enabling better decision-making and operational strategies.

Both the Sterling and SMS series prioritize advanced connectivity, allowing for integration with IoT platforms. This capability facilitates remote monitoring and control, enhancing operational efficiency. Overall, the Sterling 1200, 2000, SMS 850, and 1500 epitomize innovation in design and technology, helping businesses streamline their processes and stay competitive in the fast-paced industrial landscape. As industries continue to evolve, these models will play a crucial role in meeting the demands of tomorrow.
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