Sterling 1500, 1200, 2000, SMS 850 manual Knife rotor ø457x1410

Page 79

 

416

1

Torque arm screw

 

 

417

1

Cover plate

 

 

418

1

Cover 75KW

 

 

419

6

Rubber bushing plate screws

 

 

 

 

DIN933-M16x50-12.9

 

 

420

6

Washer DIN433-16

 

 

421

6

Spring washer DIN127-A-16

 

 

422

6

Nut DIN934-M16-10

 

 

423

1

Torque arm complete 75KW

 

 

 

 

 

 

 

500

1

E-knife rotor ø457x1410

 

 

501

102

Rotor knife 34x34x20

 

 

502

102

Rotor knife mounting Screw

 

 

 

 

DIN912 – M12x40 – 12.9

 

 

503

102

Washer GB/T1230-13

 

 

504

102

Rotor knife holder

 

 

505

204

Knife holder mounting screw

 

 

 

 

DIN912 – M8x25 – 12.9

 

 

 

 

 

 

 

600

2

Bed knife complete

 

 

601

10

Bed knife 279x80x30/Cr12Mo1V1

 

 

602

20

Mounting Screw DIN912 – M12x55 – 12.9

 

 

603

10

Lower bed knife adjusting screw for pushing

 

 

 

 

DIN912 – M16x35 – 12.9

 

 

604

10

Upper bed knife adjusting screw for pushing

 

 

 

 

DIN912 – M16x45 – 12.9

 

 

605

20

Bed knife adjusting screw for pulling

 

 

 

 

DIN912 – M16x60 – 12.9

 

 

606

1

Bed knife cover plate (right)

 

 

 

1

Bed knife cover plate(left)

 

 

 

3

Bed knife cover plate

 

 

607

20

Cover plate mounting screw

 

 

 

 

DIN912 – M12x35 – 12.9

 

 

 

 

 

 

 

700

1

Ram complete

 

 

701

2

Arm for ram

 

 

702

2

Bearing for arm UCF212-1

 

 

703

8

Mounting screw for bearing DIN912-

 

 

 

 

M16x70-12.9

 

 

704

2

Screw for arm

 

 

705

1

Ram

 

 

706

12

Mounting screws ram arm DIN912-M16x90-

 

 

 

 

12.9

 

 

707

12

Nut DIN934-M16-10

 

 

708

12

Washer DIN 433-16-300HV

 

 

709

12

Spring washer DIN127-A-16

 

 

710

12

Mounting pin DIN94-2.5x32

 

 

711

1

Scraper

 

 

712

4

Spring for scraper YI GB1356-78

 

 

 

 

n=14/d=2/D=12/H=50

 

 

713

1

Cover plate for scraper

 

 

714

2

Upper cylinder screw

 

 

715

2

Lower screw for cylinder mounting

 

 

716

8

Mounting screw for cylinder screw

 

 

 

 

DIN912 – M16x25 – 12.9

 

 

717

4

Grease nipple GB1152-M10x1

 

 

 

 

 

 

 

800

 

Hydraulic

 

 

801

2

Cylinder for ram ø50xø100x470

 

BJ5-615

 

0Appendix

79 of 85

Image 79
Contents SMS Medium Duty Single Shaft Shredder Shipping Info Transportation Storage, Disposal, TransportationStorage DisposalTable of Contents How to Use This Manual SafetySafety Symbols Used in this Manual Responsibility General Safety RegulationsPage Remaining Risks EJ5-615 Safety Page Mechanical Section Functional DescriptionModels Covered in This Manual General DescriptionMachine Standard Execution Typical Features and ComponentsMaterial In-feed Additional In-feed Device In-feed HopperRotor, Cutters, Bed Cutters DriveRotor, cutters, bed cutters Rotor cutter Screen support hydraulic Bed cutter Screen and screen support Discharge of Shredding Material Hydraulic Ram Pulse Push Function Safety Device for Housing Flap Safety FeaturesProtective Devices Belts and Ram Guards Safety MarkingsPersonal Protective Gear Re-operation Emergency Stop ButtonRequirements at Application Site InstallationUnloading and Installing the Machine Uncrating the EquipmentElectrical Connections Connection of Emergency Stop Button Machine Check Prior to Start-up General AdviceInitial Start-up Checking the Rotational DirectionPage Operation Operation ProceduresStart-up Emptying the Screen standard screen Emptying the Screen hydraulic screen Shut-down Switch OFF MachinePreventative Maintenance Schedule MaintenanceMaintenance Plan Cleaning the Machine Preventative and Corrective MaintenanceChecking the Protective Devices Mounting the Rotor Replacing the Gear BoxReplacing the Rotor Dismounting the RotorDismounting the Main Bearings Replacing the Main BearingsMounting the Main Bearings Check lubricant quality Lubricating the Main BearingsLubrication Intervals Shift Operation Replace Lubricant CheckRefilling lubricant Replacing or Refilling LubricantReplacing Lubricant BJ5-615 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Belts Tightening Torque of the ScrewsReplacing the Screen Standard Screen and Hydraulic ScreenRe-tensioning and relaxing the V-belt Checking the tension force of the V-beltRoller centres and 16mm sag Profile section Efficiency of x Newton LbsWorking on the Cutting Cutters Checking V-belt condition, replacing V-beltReplacing and Checking the Cutting Cutter Mountings Checking the Condition of the Cutters Torque Grade Screw typeDismounting the Cutters see drawing below Dismounting the Cutter Holders Dismounting the Bed Cutters Make sure that the cutter holder fits properly Mounting the Cutter HoldersMounting the Bed Cutters Adjust the gap between cutter and bed knife to 0.8-1.0 mmMounting the Cutters Make sure the cutter fits planar in the seatSharpening Cutters and Bed Knives Setting the Cutting Knives Transporting and Storing the Cutting Cutters Hydraulic MaintenanceFigure Checking and adjusting the hydraulic system Hydraulic liquid recommendation Introduction TroubleshootingDepartment Problem Possible Cause Possible RemedyMaterial Unsuitable screen Perforation Reduce feed quantity Credit Returns Warranty ReturnsAppendix Returned Material PolicyTechnical Specifications Cutter Mounting Drawings and DiagramsBed Knife Mounting Rotor Assembly Drive Ram Ram scraper SMS 850 Hydraulic Diagram SMS 850 Hydraulic Unit SMS 850 Hydraulic Screen Diagram SMS 850 Hydraulic Unit-Screen SMS 1200-2000 Standard Hydraulic Diagram SMS 1200-2000 Hydraulic Unit SMS 1200-2000 Hydraulic Screen Diagram SMS 1200-2000 Hydraulic Unit SMS Spare Parts ListKnife rotor ø387x850 Hydraulic Knife rotor ø457x1130 Ram complete 107 Safety grid back 108 109 Ram residual chute 200 Knife rotor ø457x1410 SMS Knife rotor ø457x1950 Pos Description Standard Supplier SMS 850 Hydraulic Unit Spare PartsSMS 1200-2000 Hydraulic Unit Spare Parts SMS 850 Hydraulic Screen Spare PartsSMS 1200-2000 Hydraulic Screen Spare Parts Sales Department Service DepartmentTechnical Assistance Parts DepartmentSterling, Inc Th Street New Berlin, WI

1500, SMS 850, 2000, 1200 specifications

The Sterling 1200 and 2000, along with the SMS 850 and 1500, represent a leap forward in the technology and features available in modern industrial equipment.

The Sterling 1200 is designed with efficiency in mind. It boasts an advanced control system that allows for precise monitoring and adjustments, ensuring optimal performance. With a powerful engine and robust construction, the Sterling 1200 is built to withstand demanding conditions, making it suitable for various applications ranging from manufacturing to construction.

The Sterling 2000 takes things a step further, offering enhanced capacity and capabilities. It incorporates state-of-the-art technology, including automated diagnostics and predictive maintenance features. This not only minimizes downtime but also extends the lifespan of the equipment. The user-friendly interface allows operators to easily navigate and control various functions, ensuring smooth operations.

On the other hand, the SMS 850 is engineered for versatility. Its modular design allows for seamless integration with existing systems, providing flexibility in how it is used. The SMS 850 is equipped with the latest energy-efficient technologies, helping businesses reduce operational costs while maintaining high productivity levels. The compact size of the SMS 850 makes it ideal for facilities where space is at a premium, without compromising on power or performance.

The SMS 1500, a larger counterpart to the SMS 850, is designed for high-demand environments. It features advanced safety protocols, ensuring that operators can work with peace of mind. The SMS 1500 is capable of handling larger workloads, making it a preferred choice for larger industrial operations. Its real-time monitoring system provides valuable insights into performance metrics, enabling better decision-making and operational strategies.

Both the Sterling and SMS series prioritize advanced connectivity, allowing for integration with IoT platforms. This capability facilitates remote monitoring and control, enhancing operational efficiency. Overall, the Sterling 1200, 2000, SMS 850, and 1500 epitomize innovation in design and technology, helping businesses streamline their processes and stay competitive in the fast-paced industrial landscape. As industries continue to evolve, these models will play a crucial role in meeting the demands of tomorrow.