Sterling SMS 850, 1200, 2000 Transporting and Storing the Cutting Cutters, Hydraulic Maintenance

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NOTE: The required torque for all cutter mounting screws is 120 Nm (see the table under “Working on the Cutters”).

7.Turn the rotor by hand

8.Check whether the cutting gap is correct and make sure the cutters and bed knives do not collide as the rotor turns.

NOTE: Recommended cutter gap: 0.8 mm – 1 mm

9.Mount the cutter cover plates.

Transporting and Storing the Cutting Cutters

WARNING!

•Danger of cutting caused by sharp cutting cutters.

•Serious injury, in particular to hands and fingers, can result.

•Wear protective gloves.

•Only transport and store the cutting cutters packaged.

•Grease the cutting cutters well, so that they do not rust. Protect the cutting edges with doubled cardboard and use adhesive tape to safeguard the cutters against slipping out of the sides of the sheath.

•After unpacking, you must degrease the cutting cutters so that they can be gripped safely.

Hydraulic Maintenance

Hydraulic oil has to be filled into the tank before start-up of the machine. The type of oil that should be used depends on location. Recommend oils include type DIN 51524 HLP 32 for areas with temperatures below 32°F (0°C) in the winter and HLP 46 for temperatures of around 86°F (30°C) in the summer. For extremely hot tropical areas (i.e. Thailand, Malaysia, Nigeria etc.) it is recommended to use HLP 68. The first oil replacement should be done after 1,000 operating hours and then after every 2,000 operating hours. The oil filter must be replaced too.

NOTE: Overheating of the oil and dirt in the oil will cause damage to the hydraulic system if the oil is not replaced in the specified amount of time. This can lead to complete standstill of the machine.

The same type of oil must be used when adding hydraulic oil. If the same type of oil is unavailable or if it is unknown, then the oil in the tank and the entire hydraulic system has to be removed and carefully and completely flushed. The system may only be filled with new oil after this procedure has been done because it is necessary in preventing the valves from gumming.

BJ5-615

Chapter 5: Maintenance

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Contents SMS Medium Duty Single Shaft Shredder Shipping Info Disposal Storage, Disposal, TransportationStorage TransportationTable of Contents Safety Symbols Used in this Manual SafetyHow to Use This Manual General Safety Regulations ResponsibilityPage Remaining Risks EJ5-615 Safety Page General Description Functional DescriptionModels Covered in This Manual Mechanical SectionMaterial In-feed Typical Features and ComponentsMachine Standard Execution In-feed Hopper Additional In-feed DeviceRotor, cutters, bed cutters DriveRotor, Cutters, Bed Cutters Rotor cutter Screen support hydraulic Bed cutter Screen and screen support Discharge of Shredding Material Hydraulic Ram Pulse Push Function Protective Devices Safety FeaturesSafety Device for Housing Flap Personal Protective Gear Safety MarkingsBelts and Ram Guards Emergency Stop Button Re-operationUncrating the Equipment InstallationUnloading and Installing the Machine Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button Checking the Rotational Direction General AdviceInitial Start-up Machine Check Prior to Start-upPage Start-up Operation ProceduresOperation Emptying the Screen standard screen Emptying the Screen hydraulic screen Switch OFF Machine Shut-downMaintenance Plan MaintenancePreventative Maintenance Schedule Checking the Protective Devices Preventative and Corrective MaintenanceCleaning the Machine Dismounting the Rotor Replacing the Gear BoxReplacing the Rotor Mounting the RotorMounting the Main Bearings Replacing the Main BearingsDismounting the Main Bearings Shift Operation Replace Lubricant Check Lubricating the Main BearingsLubrication Intervals Check lubricant qualityReplacing Lubricant Replacing or Refilling LubricantRefilling lubricant BJ5-615 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Standard Screen and Hydraulic Screen Tightening Torque of the ScrewsReplacing the Screen BeltsProfile section Efficiency of x Newton Lbs Checking the tension force of the V-beltRoller centres and 16mm sag Re-tensioning and relaxing the V-beltReplacing and Checking the Cutting Cutter Mountings Checking V-belt condition, replacing V-beltWorking on the Cutting Cutters Dismounting the Cutters see drawing below Torque Grade Screw typeChecking the Condition of the Cutters Dismounting the Cutter Holders Dismounting the Bed Cutters Mounting the Cutter Holders Make sure that the cutter holder fits properlyMake sure the cutter fits planar in the seat Adjust the gap between cutter and bed knife to 0.8-1.0 mmMounting the Cutters Mounting the Bed CuttersSharpening Cutters and Bed Knives Setting the Cutting Knives Hydraulic Maintenance Transporting and Storing the Cutting CuttersFigure Checking and adjusting the hydraulic system Hydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentMaterial Unsuitable screen Perforation Reduce feed quantity Returned Material Policy Warranty ReturnsAppendix Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter MountingBed Knife Mounting Rotor Assembly Drive Ram Ram scraper SMS 850 Hydraulic Diagram SMS 850 Hydraulic Unit SMS 850 Hydraulic Screen Diagram SMS 850 Hydraulic Unit-Screen SMS 1200-2000 Standard Hydraulic Diagram SMS 1200-2000 Hydraulic Unit SMS 1200-2000 Hydraulic Screen Diagram SMS 1200-2000 Hydraulic Unit Spare Parts List SMSKnife rotor ø387x850 Hydraulic Knife rotor ø457x1130 Ram complete 107 Safety grid back 108 109 Ram residual chute 200 Knife rotor ø457x1410 SMS Knife rotor ø457x1950 SMS 850 Hydraulic Unit Spare Parts Pos Description Standard SupplierSMS 1200-2000 Hydraulic Screen Spare Parts SMS 850 Hydraulic Screen Spare PartsSMS 1200-2000 Hydraulic Unit Spare Parts Parts Department Service DepartmentTechnical Assistance Sales DepartmentSterling, Inc Th Street New Berlin, WI

1500, SMS 850, 2000, 1200 specifications

The Sterling 1200 and 2000, along with the SMS 850 and 1500, represent a leap forward in the technology and features available in modern industrial equipment.

The Sterling 1200 is designed with efficiency in mind. It boasts an advanced control system that allows for precise monitoring and adjustments, ensuring optimal performance. With a powerful engine and robust construction, the Sterling 1200 is built to withstand demanding conditions, making it suitable for various applications ranging from manufacturing to construction.

The Sterling 2000 takes things a step further, offering enhanced capacity and capabilities. It incorporates state-of-the-art technology, including automated diagnostics and predictive maintenance features. This not only minimizes downtime but also extends the lifespan of the equipment. The user-friendly interface allows operators to easily navigate and control various functions, ensuring smooth operations.

On the other hand, the SMS 850 is engineered for versatility. Its modular design allows for seamless integration with existing systems, providing flexibility in how it is used. The SMS 850 is equipped with the latest energy-efficient technologies, helping businesses reduce operational costs while maintaining high productivity levels. The compact size of the SMS 850 makes it ideal for facilities where space is at a premium, without compromising on power or performance.

The SMS 1500, a larger counterpart to the SMS 850, is designed for high-demand environments. It features advanced safety protocols, ensuring that operators can work with peace of mind. The SMS 1500 is capable of handling larger workloads, making it a preferred choice for larger industrial operations. Its real-time monitoring system provides valuable insights into performance metrics, enabling better decision-making and operational strategies.

Both the Sterling and SMS series prioritize advanced connectivity, allowing for integration with IoT platforms. This capability facilitates remote monitoring and control, enhancing operational efficiency. Overall, the Sterling 1200, 2000, SMS 850, and 1500 epitomize innovation in design and technology, helping businesses streamline their processes and stay competitive in the fast-paced industrial landscape. As industries continue to evolve, these models will play a crucial role in meeting the demands of tomorrow.
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