Sterling 2000, 1200, SMS 850, 1500 manual Ram complete

Page 77

604

8

Upper bed knife adjusting screw for

 

 

pushing DIN912 – M16x45 – 12.9

605

16

Bed knife adjusting screw for pulling

 

 

DIN912 – M16x60 – 12.9

606

2

Bed knife cover plate

 

1

Bed knife cover plate left

 

1

Bed knife cover plate right

607

16

Cover plate mounting screw

 

 

DIN912 – M12x35 – 12.9

 

 

 

700

1

Ram complete

701

2

Arm for ram

702

2

Bearing for arm UCFC212

703

8

Mounting screw for bearing DIN912-

 

 

M16x70-12.9

704

2

Screw for arm

705

1

Ram

706

12

Mounting screws ram arm DIN912-

 

 

M16x90-12.9

707

12

Nut DIN934-M16-10

708

12

Washer DIN 433-16-300HV

709

12

Spring washer DIN127-A-16

710

12

Mounting pin DIN94-2.5x32

711

1

Scraper

712

4

Spring for scraper YI GB1356-78

 

 

n=14/d=2/D=12/H=50

713

1

Cover plate for scraper

714

2

Upper cylinder screw

715

2

Lower screw for cylinder mounting

716

8

Mounting screw for cylinder screw

 

 

DIN912 – M16x25 – 12.9

717

4

Grease nipple GB1152-M10x1

 

 

 

800

 

Hydraulic

801

2

Cylinder for ram ø40xø80x470

802

 

Piping

803

 

Connectors

804

1

Hydraulic unit 5.6kW

805

1

Set of sealing for cylinders

806

1

Oil filter 12AT-10-CR

 

 

 

900

 

Electrical parts

901

2

Safety switch AZ15ZVRK-1476-1

902

1

Small control box

903

1

Control panel

904

2

Proximity switch II0297

905

2

Cable for proximity switch EI0200

SMS 1500

 

Pos.

Pc

Description/Standard

 

 

100

 

Machine complete

 

 

101

1

Standard hopper

 

 

102

2

PP-scraper side

 

 

103

1

PP-scraper top

 

 

104

1

Upper door

 

 

105

1

Lower door

 

 

106

2

Safety grid side

 

BJ5-615

 

0Appendix

77 of 85

Image 77
Contents SMS Medium Duty Single Shaft Shredder Shipping Info Storage Storage, Disposal, TransportationDisposal TransportationTable of Contents Safety Symbols Used in this Manual SafetyHow to Use This Manual Responsibility General Safety RegulationsPage Remaining Risks EJ5-615 Safety Page Models Covered in This Manual Functional DescriptionGeneral Description Mechanical SectionMaterial In-feed Typical Features and ComponentsMachine Standard Execution Additional In-feed Device In-feed HopperRotor, cutters, bed cutters DriveRotor, Cutters, Bed Cutters Rotor cutter Screen support hydraulic Bed cutter Screen and screen support Discharge of Shredding Material Hydraulic Ram Pulse Push Function Protective Devices Safety FeaturesSafety Device for Housing Flap Personal Protective Gear Safety MarkingsBelts and Ram Guards Re-operation Emergency Stop ButtonUnloading and Installing the Machine InstallationUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button Initial Start-up General AdviceChecking the Rotational Direction Machine Check Prior to Start-upPage Start-up Operation ProceduresOperation Emptying the Screen standard screen Emptying the Screen hydraulic screen Shut-down Switch OFF MachineMaintenance Plan MaintenancePreventative Maintenance Schedule Checking the Protective Devices Preventative and Corrective MaintenanceCleaning the Machine Replacing the Rotor Replacing the Gear BoxDismounting the Rotor Mounting the RotorMounting the Main Bearings Replacing the Main BearingsDismounting the Main Bearings Lubrication Intervals Lubricating the Main BearingsShift Operation Replace Lubricant Check Check lubricant qualityReplacing Lubricant Replacing or Refilling LubricantRefilling lubricant BJ5-615 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Replacing the Screen Tightening Torque of the ScrewsStandard Screen and Hydraulic Screen BeltsRoller centres and 16mm sag Checking the tension force of the V-beltProfile section Efficiency of x Newton Lbs Re-tensioning and relaxing the V-beltReplacing and Checking the Cutting Cutter Mountings Checking V-belt condition, replacing V-beltWorking on the Cutting Cutters Dismounting the Cutters see drawing below Torque Grade Screw typeChecking the Condition of the Cutters Dismounting the Cutter Holders Dismounting the Bed Cutters Make sure that the cutter holder fits properly Mounting the Cutter HoldersMounting the Cutters Adjust the gap between cutter and bed knife to 0.8-1.0 mmMake sure the cutter fits planar in the seat Mounting the Bed CuttersSharpening Cutters and Bed Knives Setting the Cutting Knives Transporting and Storing the Cutting Cutters Hydraulic MaintenanceFigure Checking and adjusting the hydraulic system Hydraulic liquid recommendation Introduction TroubleshootingDepartment Problem Possible Cause Possible RemedyMaterial Unsuitable screen Perforation Reduce feed quantity Appendix Warranty ReturnsReturned Material Policy Credit ReturnsTechnical Specifications Cutter Mounting Drawings and DiagramsBed Knife Mounting Rotor Assembly Drive Ram Ram scraper SMS 850 Hydraulic Diagram SMS 850 Hydraulic Unit SMS 850 Hydraulic Screen Diagram SMS 850 Hydraulic Unit-Screen SMS 1200-2000 Standard Hydraulic Diagram SMS 1200-2000 Hydraulic Unit SMS 1200-2000 Hydraulic Screen Diagram SMS 1200-2000 Hydraulic Unit SMS Spare Parts ListKnife rotor ø387x850 Hydraulic Knife rotor ø457x1130 Ram complete 107 Safety grid back 108 109 Ram residual chute 200 Knife rotor ø457x1410 SMS Knife rotor ø457x1950 Pos Description Standard Supplier SMS 850 Hydraulic Unit Spare PartsSMS 1200-2000 Hydraulic Screen Spare Parts SMS 850 Hydraulic Screen Spare PartsSMS 1200-2000 Hydraulic Unit Spare Parts Technical Assistance Service DepartmentParts Department Sales DepartmentSterling, Inc Th Street New Berlin, WI

1500, SMS 850, 2000, 1200 specifications

The Sterling 1200 and 2000, along with the SMS 850 and 1500, represent a leap forward in the technology and features available in modern industrial equipment.

The Sterling 1200 is designed with efficiency in mind. It boasts an advanced control system that allows for precise monitoring and adjustments, ensuring optimal performance. With a powerful engine and robust construction, the Sterling 1200 is built to withstand demanding conditions, making it suitable for various applications ranging from manufacturing to construction.

The Sterling 2000 takes things a step further, offering enhanced capacity and capabilities. It incorporates state-of-the-art technology, including automated diagnostics and predictive maintenance features. This not only minimizes downtime but also extends the lifespan of the equipment. The user-friendly interface allows operators to easily navigate and control various functions, ensuring smooth operations.

On the other hand, the SMS 850 is engineered for versatility. Its modular design allows for seamless integration with existing systems, providing flexibility in how it is used. The SMS 850 is equipped with the latest energy-efficient technologies, helping businesses reduce operational costs while maintaining high productivity levels. The compact size of the SMS 850 makes it ideal for facilities where space is at a premium, without compromising on power or performance.

The SMS 1500, a larger counterpart to the SMS 850, is designed for high-demand environments. It features advanced safety protocols, ensuring that operators can work with peace of mind. The SMS 1500 is capable of handling larger workloads, making it a preferred choice for larger industrial operations. Its real-time monitoring system provides valuable insights into performance metrics, enabling better decision-making and operational strategies.

Both the Sterling and SMS series prioritize advanced connectivity, allowing for integration with IoT platforms. This capability facilitates remote monitoring and control, enhancing operational efficiency. Overall, the Sterling 1200, 2000, SMS 850, and 1500 epitomize innovation in design and technology, helping businesses streamline their processes and stay competitive in the fast-paced industrial landscape. As industries continue to evolve, these models will play a crucial role in meeting the demands of tomorrow.