Sterling 1500, 1200, 2000 Installation, Uncrating the Equipment, Requirements at Application Site

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Chapter 3: Installation

3-1 Uncrating the Equipment

Requirements at Application Site

Check the application site to make sure it conforms to the qualifications listed below.

•The site is an enclosed space.

•The ground has sufficient load-bearing capacity (Refer to “Technical Specifications” in the Appendix for machine weight). The unevenness of the ground surface may not exceed 5 mm.

•The machine must be freely accessible from all sides.

•There must be sufficient room available for operating and service personnel.

•Spatial requirements: Refer to “Drawing and Diagrams” in the Appendix for machine dimensions . All hinged parts must be able to be opened completely.

•Vibration-free environment.

•The site has sufficient lighting.

•The machine may not be exposed to direct radiation caused by radiators or the sun.

•Room temperature: +41 to 104 °F (+5° to +40°C)

•Relative atmospheric humidity according to DIN 40040:

15 to 70 % (indoor)

NOTE: By humidity levels higher than 70 %, apply anticorrosive agent to the metallic-finished machine parts. Insulation for the tropics is also necessary.

•The machine may not be operated within range of static discharges or strong magnetic fields as this could lead to faults in the machine control system.

Unloading and Installing the Machine

The machine and components are packed so they arrive safely. Use a suitable crane or forklift for unloading the packaged machine and/or components.

1.Remove the packaging material and all transportation safety devices after unloading the machine.

2.In the case that the shredder and its accessory components have been delivered as individual items, mount them at the site of application in accordance with the Assembly Drawing. This is the only way to guarantee there are sufficient piping parts, tubing, and cable connections, and that the linking places match.

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Chapter 3: Installation

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Contents SMS Medium Duty Single Shaft Shredder Shipping Info Transportation Storage, Disposal, TransportationStorage DisposalTable of Contents Safety Symbols Used in this Manual SafetyHow to Use This Manual Responsibility General Safety RegulationsPage Remaining Risks EJ5-615 Safety Page Mechanical Section Functional DescriptionModels Covered in This Manual General DescriptionMaterial In-feed Typical Features and ComponentsMachine Standard Execution Additional In-feed Device In-feed HopperRotor, cutters, bed cutters DriveRotor, Cutters, Bed Cutters Rotor cutter Screen support hydraulic Bed cutter Screen and screen support Discharge of Shredding Material Hydraulic Ram Pulse Push Function Protective Devices Safety FeaturesSafety Device for Housing Flap Personal Protective Gear Safety MarkingsBelts and Ram Guards Re-operation Emergency Stop ButtonRequirements at Application Site InstallationUnloading and Installing the Machine Uncrating the EquipmentElectrical Connections Connection of Emergency Stop Button Machine Check Prior to Start-up General AdviceInitial Start-up Checking the Rotational DirectionPage Start-up Operation ProceduresOperation Emptying the Screen standard screen Emptying the Screen hydraulic screen Shut-down Switch OFF MachineMaintenance Plan MaintenancePreventative Maintenance Schedule Checking the Protective Devices Preventative and Corrective MaintenanceCleaning the Machine Mounting the Rotor Replacing the Gear BoxReplacing the Rotor Dismounting the RotorMounting the Main Bearings Replacing the Main BearingsDismounting the Main Bearings Check lubricant quality Lubricating the Main BearingsLubrication Intervals Shift Operation Replace Lubricant CheckReplacing Lubricant Replacing or Refilling LubricantRefilling lubricant BJ5-615 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Belts Tightening Torque of the ScrewsReplacing the Screen Standard Screen and Hydraulic ScreenRe-tensioning and relaxing the V-belt Checking the tension force of the V-beltRoller centres and 16mm sag Profile section Efficiency of x Newton LbsReplacing and Checking the Cutting Cutter Mountings Checking V-belt condition, replacing V-beltWorking on the Cutting Cutters Dismounting the Cutters see drawing below Torque Grade Screw typeChecking the Condition of the Cutters Dismounting the Cutter Holders Dismounting the Bed Cutters Make sure that the cutter holder fits properly Mounting the Cutter HoldersMounting the Bed Cutters Adjust the gap between cutter and bed knife to 0.8-1.0 mmMounting the Cutters Make sure the cutter fits planar in the seatSharpening Cutters and Bed Knives Setting the Cutting Knives Transporting and Storing the Cutting Cutters Hydraulic MaintenanceFigure Checking and adjusting the hydraulic system Hydraulic liquid recommendation Introduction TroubleshootingDepartment Problem Possible Cause Possible RemedyMaterial Unsuitable screen Perforation Reduce feed quantity Credit Returns Warranty ReturnsAppendix Returned Material PolicyTechnical Specifications Cutter Mounting Drawings and DiagramsBed Knife Mounting Rotor Assembly Drive Ram Ram scraper SMS 850 Hydraulic Diagram SMS 850 Hydraulic Unit SMS 850 Hydraulic Screen Diagram SMS 850 Hydraulic Unit-Screen SMS 1200-2000 Standard Hydraulic Diagram SMS 1200-2000 Hydraulic Unit SMS 1200-2000 Hydraulic Screen Diagram SMS 1200-2000 Hydraulic Unit SMS Spare Parts ListKnife rotor ø387x850 Hydraulic Knife rotor ø457x1130 Ram complete 107 Safety grid back 108 109 Ram residual chute 200 Knife rotor ø457x1410 SMS Knife rotor ø457x1950 Pos Description Standard Supplier SMS 850 Hydraulic Unit Spare PartsSMS 1200-2000 Hydraulic Screen Spare Parts SMS 850 Hydraulic Screen Spare PartsSMS 1200-2000 Hydraulic Unit Spare Parts Sales Department Service DepartmentTechnical Assistance Parts DepartmentSterling, Inc Th Street New Berlin, WI

1500, SMS 850, 2000, 1200 specifications

The Sterling 1200 and 2000, along with the SMS 850 and 1500, represent a leap forward in the technology and features available in modern industrial equipment.

The Sterling 1200 is designed with efficiency in mind. It boasts an advanced control system that allows for precise monitoring and adjustments, ensuring optimal performance. With a powerful engine and robust construction, the Sterling 1200 is built to withstand demanding conditions, making it suitable for various applications ranging from manufacturing to construction.

The Sterling 2000 takes things a step further, offering enhanced capacity and capabilities. It incorporates state-of-the-art technology, including automated diagnostics and predictive maintenance features. This not only minimizes downtime but also extends the lifespan of the equipment. The user-friendly interface allows operators to easily navigate and control various functions, ensuring smooth operations.

On the other hand, the SMS 850 is engineered for versatility. Its modular design allows for seamless integration with existing systems, providing flexibility in how it is used. The SMS 850 is equipped with the latest energy-efficient technologies, helping businesses reduce operational costs while maintaining high productivity levels. The compact size of the SMS 850 makes it ideal for facilities where space is at a premium, without compromising on power or performance.

The SMS 1500, a larger counterpart to the SMS 850, is designed for high-demand environments. It features advanced safety protocols, ensuring that operators can work with peace of mind. The SMS 1500 is capable of handling larger workloads, making it a preferred choice for larger industrial operations. Its real-time monitoring system provides valuable insights into performance metrics, enabling better decision-making and operational strategies.

Both the Sterling and SMS series prioritize advanced connectivity, allowing for integration with IoT platforms. This capability facilitates remote monitoring and control, enhancing operational efficiency. Overall, the Sterling 1200, 2000, SMS 850, and 1500 epitomize innovation in design and technology, helping businesses streamline their processes and stay competitive in the fast-paced industrial landscape. As industries continue to evolve, these models will play a crucial role in meeting the demands of tomorrow.
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