Sterling 1200, 2000 Technical Assistance, Parts Department, Service Department, Sales Department

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10

Pressure Gauge

LA-250(including connector)

1

FTB

11

Solenoid valve

DSD-G03-6C-***-31

1

7Ocean

11-1

Solenoid valve

DSD-G02-6C-***-31

1

7Ocean

12

Pilot operated check valve

MPD-03-W-1-10

1

7Ocean

12-1

Pilot operated check valve

MPD-02-W-1-10

1

7Ocean

13

Throttle check valve

PT-04

2

7Ocean

14

Pressure relay

PS-02-3-10

1

7Ocean

15

Oil gauge

LS-3

1

Huatian

16

Oil lubricator

AB-1162

1

Huatian

17

Scavenge oil filter

70134-10C-R

1

7Ocean

18

Oil box

90L

1

7Ocean

19

Check valve

CIT-04

1

CLC

20

Throttle check valve

PT-03

2

7Ocean

21

Pressure gauge switch

GCT-02

2

Huatian

22

Pressure Gauge

LA-100(including connector)

1

FTB

A-5 Technical Assistance

Parts Department

Call toll-free 7am–5pm CST [800] 423-3183 or call [262] 641-8610, Fax [262] 641-8653

The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service.

Service Department

Call toll-free 8am–5pm CST [800] 423-3183 or call [262] 641-8610 Emergencies after 5pm CST, call [847] 439-5655

We have a qualified service department ready to help. Service contracts are available for most of our products.

Sales Department

Call [262] 641-8610 Monday–Friday, 8am–5pm CST

Our products are sold by a worldwide network of independent sales representatives. Contact our Sales Department for the name of the sales representative nearest you.

Contract Department

Call [262] 641-8610 Monday–Friday, 8am–5pm CST

Let us install your system. The Contract Department offers any or all of these services: project planning; system packages including drawings; equipment, labor, and construction materials; and union or non-union installations.

BJ5-615

0Appendix

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Contents SMS Medium Duty Single Shaft Shredder Shipping Info Storage, Disposal, Transportation StorageDisposal TransportationTable of Contents Safety How to Use This ManualSafety Symbols Used in this Manual General Safety Regulations ResponsibilityPage Remaining Risks EJ5-615 Safety Page Functional Description Models Covered in This ManualGeneral Description Mechanical SectionTypical Features and Components Machine Standard ExecutionMaterial In-feed In-feed Hopper Additional In-feed DeviceDrive Rotor, Cutters, Bed CuttersRotor, cutters, bed cutters Rotor cutter Screen support hydraulic Bed cutter Screen and screen support Discharge of Shredding Material Hydraulic Ram Pulse Push Function Safety Features Safety Device for Housing FlapProtective Devices Safety Markings Belts and Ram GuardsPersonal Protective Gear Emergency Stop Button Re-operationInstallation Unloading and Installing the MachineUncrating the Equipment Requirements at Application SiteElectrical Connections Connection of Emergency Stop Button General Advice Initial Start-upChecking the Rotational Direction Machine Check Prior to Start-upPage Operation Procedures OperationStart-up Emptying the Screen standard screen Emptying the Screen hydraulic screen Switch OFF Machine Shut-downMaintenance Preventative Maintenance ScheduleMaintenance Plan Preventative and Corrective Maintenance Cleaning the MachineChecking the Protective Devices Replacing the Gear Box Replacing the RotorDismounting the Rotor Mounting the RotorReplacing the Main Bearings Dismounting the Main BearingsMounting the Main Bearings Lubricating the Main Bearings Lubrication IntervalsShift Operation Replace Lubricant Check Check lubricant qualityReplacing or Refilling Lubricant Refilling lubricantReplacing Lubricant BJ5-615 Maintenance Mounting and Dismounting TAPER-LOCK Tensioning Element Tightening Torque of the Screws Replacing the ScreenStandard Screen and Hydraulic Screen BeltsChecking the tension force of the V-belt Roller centres and 16mm sagProfile section Efficiency of x Newton Lbs Re-tensioning and relaxing the V-beltChecking V-belt condition, replacing V-belt Working on the Cutting CuttersReplacing and Checking the Cutting Cutter Mountings Torque Grade Screw type Checking the Condition of the CuttersDismounting the Cutters see drawing below Dismounting the Cutter Holders Dismounting the Bed Cutters Mounting the Cutter Holders Make sure that the cutter holder fits properlyAdjust the gap between cutter and bed knife to 0.8-1.0 mm Mounting the CuttersMake sure the cutter fits planar in the seat Mounting the Bed CuttersSharpening Cutters and Bed Knives Setting the Cutting Knives Hydraulic Maintenance Transporting and Storing the Cutting CuttersFigure Checking and adjusting the hydraulic system Hydraulic liquid recommendation Troubleshooting IntroductionProblem Possible Cause Possible Remedy DepartmentMaterial Unsuitable screen Perforation Reduce feed quantity Warranty Returns AppendixReturned Material Policy Credit ReturnsTechnical Specifications Drawings and Diagrams Cutter MountingBed Knife Mounting Rotor Assembly Drive Ram Ram scraper SMS 850 Hydraulic Diagram SMS 850 Hydraulic Unit SMS 850 Hydraulic Screen Diagram SMS 850 Hydraulic Unit-Screen SMS 1200-2000 Standard Hydraulic Diagram SMS 1200-2000 Hydraulic Unit SMS 1200-2000 Hydraulic Screen Diagram SMS 1200-2000 Hydraulic Unit Spare Parts List SMSKnife rotor ø387x850 Hydraulic Knife rotor ø457x1130 Ram complete 107 Safety grid back 108 109 Ram residual chute 200 Knife rotor ø457x1410 SMS Knife rotor ø457x1950 SMS 850 Hydraulic Unit Spare Parts Pos Description Standard SupplierSMS 850 Hydraulic Screen Spare Parts SMS 1200-2000 Hydraulic Unit Spare PartsSMS 1200-2000 Hydraulic Screen Spare Parts Service Department Technical AssistanceParts Department Sales DepartmentSterling, Inc Th Street New Berlin, WI

1500, SMS 850, 2000, 1200 specifications

The Sterling 1200 and 2000, along with the SMS 850 and 1500, represent a leap forward in the technology and features available in modern industrial equipment.

The Sterling 1200 is designed with efficiency in mind. It boasts an advanced control system that allows for precise monitoring and adjustments, ensuring optimal performance. With a powerful engine and robust construction, the Sterling 1200 is built to withstand demanding conditions, making it suitable for various applications ranging from manufacturing to construction.

The Sterling 2000 takes things a step further, offering enhanced capacity and capabilities. It incorporates state-of-the-art technology, including automated diagnostics and predictive maintenance features. This not only minimizes downtime but also extends the lifespan of the equipment. The user-friendly interface allows operators to easily navigate and control various functions, ensuring smooth operations.

On the other hand, the SMS 850 is engineered for versatility. Its modular design allows for seamless integration with existing systems, providing flexibility in how it is used. The SMS 850 is equipped with the latest energy-efficient technologies, helping businesses reduce operational costs while maintaining high productivity levels. The compact size of the SMS 850 makes it ideal for facilities where space is at a premium, without compromising on power or performance.

The SMS 1500, a larger counterpart to the SMS 850, is designed for high-demand environments. It features advanced safety protocols, ensuring that operators can work with peace of mind. The SMS 1500 is capable of handling larger workloads, making it a preferred choice for larger industrial operations. Its real-time monitoring system provides valuable insights into performance metrics, enabling better decision-making and operational strategies.

Both the Sterling and SMS series prioritize advanced connectivity, allowing for integration with IoT platforms. This capability facilitates remote monitoring and control, enhancing operational efficiency. Overall, the Sterling 1200, 2000, SMS 850, and 1500 epitomize innovation in design and technology, helping businesses streamline their processes and stay competitive in the fast-paced industrial landscape. As industries continue to evolve, these models will play a crucial role in meeting the demands of tomorrow.