Cleveland Range 24/36CGM manual Installation Safety, Installation Instructions

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Operator’s Manual

P/N-260AOZ-A

INSTALLATION SAFETY

WARNING

Qualified installation personnel, working to all applicable local and national codes must accomplish installation of this equipment. Improper installation of this product could cause or damage.

Do not store or use gasoline or other flammable Vapors and liquids in the vicinity of this or any other appliance. The flooring that will be directly under the boiler must also be made of a noncombustible material.

Cleveland Range equipment is designed and built to com- ply with applicable standards for manufacturers. Included among those certification agencies which have approved the safety of the equipment design and construction:

UL, A.G.A., NSF ASME, CSA, CGA, and others.

Cleveland Range equipment is designed and certified for safe operation only when permanently installed in accor- dance with local and I or national codes. Many local codes exist and it is the responsibility of the owner and installer to comply with these codes

In no event shall Cleveland Range assume any liability for consequential damage or injury resulting from installations which is not in strict compliance with our installation instructions. Specifically, Cleveland Range will not assume any liability for damage resulting from improper installation of equipment including, but not limited to, temporary or mobile installations

INSTALLATION INSTRUCTIONS

1.These instructions must be retained by the owner/user for future reference. Gas-fired boilers are only to be in- stalled in noncombustible areas that have provisions for adequate air supply. The term "boiler’s will be used syn- onymously with "steam generator".

2.Position: For proper operation and drainage, the equip- ment must be level. It should be placed next to an open floor drain. DO NOT POSITION THE UNIT DIRECTLY ABOVE WE FLOOR DRAIN. Observe all clearance re- quirements to provide air supply for proper operation, as well as sufficient clearance for servicing. The surrounding area must be free and clear of combustibles. Dimensions and clearance specifications are shown on the specification sheet.

3.Install in accordance with local codes and/or the Na- tional Electric Code ANSI/NFPA No.70-1987. Installation in Canada must be in accordance with Canadian Electrical Code CSA Standard C22.1. The installer A wiring diagram is provided inside the base cabinet must ground equipment that is connected to electricity.

WARNING

INJURY TO PERSONNEL AND EQUIPMENT DAMAGE

May result from an improper drain connection. No connection lines are to be under the unit

4.Drain Line. The drain line outlet discharges exhaust steam and hot condensate. Connect 1-1/2-inch IPS piping (or larger) to extend the drain line to a nearby open floor drain. Up to two elbows and six feet of 1- 1/2-inch IFS (or larger) extension pipe should be connected to the drain termination. No more than two pieces of Cleveland Range Equipment should be connected to one common drain line. The extension piping must have a gravity flow and vent freely to the air. This drain outlet must be free-vented to avoid the creation of backpressure in the steamer cooking compartments. To ensure a vented drain line, DO NOT UNDER ANY CIRCUMSTANCES, CONNECT THE DRAIN OUTLET DIRECTLY TO THE FLOOR DRAIN OR SEWER LINE. Do not run the drain line discharge into PVC drain piping or any other drain piping material not capable of sustaining 180' F operation.

5.Water Supply. Connect COLD water plumbing to the line strainer (Never conned hot water to the condensate water fill line strainer) Constant flow pressure must be maintained between 35 and 60 psi, and not experience a pressure drop below 35 psi when other appliances are used. If the water pressure exceeds 60 psi, a pressure-reducing valve must be installed in the water supply plumbing to reduce the water pressure to less than 60 psi. Locations and pressure data are shown on the specification sheet. 3/S-inch IPS plumbing is sufficient for water supply lines up to 20 feet in length, but water supply lines longer than 20 feet should be at least 1/2-inch IPS. Flush water supply lines thoroughly before connecting them to the unit. Use water, which is low in total dissolved solids content and low in gas content to prevent internal scaling, pitting and corrosion of the steam generator, and carry-over of minerals into the steam. Water, which is fit to drink, can still contain highly detrimental impurities.

NOTE: If equipped with a kettle and kettle water fill swing spout, 3/8-inch (10 mm) hot and/or cold- water connection(s) will be required at the swing spout valve.

6.Turn on the cold water supply to the unit Ensure that the manual water valve, inside the base cabinet is open.

7.Fuel Supply. Connect the primary fuel supply in accor- dance with the following instructions. Location and other data are shown on the specification sheet.

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Contents Installation, Operation & Maintenance Manual Table of Contents Drain Line Connection WaterOperator’s Manual Installation Safety Installation InstructionsInstallation Checks For Electric-Powered Steam Generators ConnectSelf-Contained Steam Coil Generator Operation Controls and Control PanelsSteam Generator Controls Steamer Compartment Control PanelsCooking Operations for Key Pad Control Panel Cooking OperationsManual Cooking Operation Key Pad Controls Cooking Operations for Dial Timer Control Panel Automatic Cooking Operation Key Pad ControlsCare and Cleaning Manual Cooking Operations Dial Timer ControlsBoiler Shutdown Maintenance Preventive Maintenance and Record KeepingAgency Descaling Procedure Overview Pump Descaling Procedures Dissolve Order QuantitiesEquipment Setup Detail Procedure- Using the Descaling Pump SystemDescaling Flushing Troubleshooting Troubleshooting Notes Convection Steamer Cooking Guidelines Sizing Up Pan Capacity How Much? How Many? Convection Steamer Suggested Timer Setting Guidelines Dehydrated Foods Operator’s Manual