Sea Frost DC 5000 Commissioning Procedure Evacuation with a Vacuum Pump, Evacuation Leak Test

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COMMISSIONING PROCEDURE

EVACUATION WITH A VACUUM PUMP

Evacuation removes air, readying the system for charging.

Connect a gauge set to the service access ports.

Connect the gauge center hose to a high vacuum pump. Start the pump and slowly open the suction gauge hand wheel. As the vacuum drops below 20 inches open both hand wheels fully.

EVACUATION LEAK TEST

Evacuate the system to the best vacuum (lowest pressure). Close the hand wheels to the pump. Observe the vacuum gauge and be sure the pressure remains constant for 5 minutes. If the pressure rises rapidly check all the connections again. Re-evacuate to the lowest pressure and test by holding a vacuum with the gauges closed. Be sure the system will hold this vacuum. Proceed by opening the hand wheels and continuing the evacuation process for 30 minutes or more. A micron gauge can be used to measure vacuum. Proper dehydration and evacuation should be in the range of 200 to 500 microns.

The evacuation leak check is a preliminary check and is not to be considered a system leak check.

NEW SYSTEM CHARGING

INTRODUCING INITIAL CHARGE

After the evacuation leak test and pump down shut off the hand wheels, disconnect the center hose from the pump, and connect it to the refrigerant supply. If the center hose does not have a check valve, vent the hose from can tap (refrigerant supply) to the gauge body. With the refrigerant can (12 oz. in the inverted (liquid) position, open the discharge hand wheel and feed in about 1/2 of a can of refrigerant (6 to 8 ounces). Close the hand wheel and begin an inspection of all the connections in the system. Begin leak check.

LEAK CHECKING

Leak checking is a very important step that should be done with diligence. A leak will cripple this system. Please take the time needed to be sure all connections are tight. Check every connection even the ones that were pre-made in manufacture.

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Contents DC 5000 System 134a Start UP Procedure and Periodic Inspection Compressor at once RFD Sight Glass DetailTable of Contents General Description Suggestions Maintenance ICE MakingHarvesting Vertical Trays Storage of ICE CubesCleaning HOW Refrigeration WorksInstallation ~ Work Habits Tube HandlingInstalling the DC 5000 Compressor Unit Tube CuttingTube Bending FIT RFD LastPage About the Pump Plate LocationValve Unit V/U Drawing Reconnecting PRE-SWAGED Fittings Swagelok Performance Running the LinesPlanning Positioning the RFDHelpful Tools Line Connection PlanMounting the RFD RFD Receiver Filter DrierInsulating the Lines To leave a sharp end on the cable tie Cable TiesElectrical System Thermostat Control Panel Location Electrical Junction BOXWire Sizes Wiring Ground WireAssembly Inspection Check List FusesRefrigerant Handling and Safety General Safety this is IMPORTANT. Read thisDisclaimer RefrigerantProcedures for Working with R-134a Access to the System Service Access Ports134a Service Connecting Valves GaugesConnecting Gauges Disconnecting GaugesVenting the Gauge SET Tapping a can of RefrigerantVenting the Charge Hose Liquid or VaporCommissioning Procedure Evacuation with a Vacuum Pump Evacuation Leak TestNEW System Charging Introducing Initial Charge Leak CheckingLeak Checking a Charged System About Pressures To Leak Check with BubblesTo Leak Check with AN Electronic Detector If a Leak is DetectedNEW System Charging Reading the Sight Glass General Information Proper Charge AmountSpecial Note Discharging the System TroubleshootingCorrected Page Toll Free in the United States CANADA, and Caribbean Pressure Charts Pressure Charts Pressure Charts Lubrication DC 5000 Motor and Water Pump MaintenanceBrushes Leeson Motor March Water Pump DC5000 Wiring DC 5000 Layout DC 5000 Water Circuit Twin Valve Systems only

DC 5000 specifications

The Sea Frost DC 5000 is a cutting-edge refrigeration system designed for marine and offshore applications. Known for its reliability and efficiency, the DC 5000 offers superior cooling solutions that are essential for preserving food and other perishable materials on boats and yachts.

One of the standout features of the Sea Frost DC 5000 is its dual refrigeration capability. The system can operate both as a freezer and a refrigerator, allowing users to tailor their cooling requirements based on their specific needs. This flexibility is particularly advantageous for marine environments where space is limited, and energy efficiency is critical.

The DC 5000 is powered by advanced technology that includes a high-efficiency compressor. This compressor is designed to provide powerful cooling while consuming minimal energy, making it ideal for use in remote locations where power resources may be scarce. Coupled with an innovative digital thermostat, the system allows for precise temperature control, ensuring that food remains at optimal storage conditions.

In terms of build quality, the Sea Frost DC 5000 features robust construction that is resistant to the harsh marine environment. It is engineered with high-grade materials that can withstand exposure to saltwater and humidity, reducing the risk of corrosion and ensuring a long service life. This durability is complemented by a compact design that comfortably fits in various spaces on a vessel without compromising usability.

Furthermore, the Sea Frost DC 5000 incorporates a user-friendly interface, providing sailors and boaters with an easy way to monitor and adjust the cooling settings. The system is designed for low noise operation, allowing for a serene onboard experience without the distraction of excessive sound.

A significant advantage of the Sea Frost technology is its ability to run effectively off both AC and DC power, providing flexibility and adaptability in power source selection. This feature ensures that users can always keep their perishables cool, whether docked at a marina or cruising offshore.

Overall, the Sea Frost DC 5000 stands out as an exemplary refrigeration solution for marine use. Its combination of advanced technology, durability, energy efficiency, and user-friendliness make it an essential component for anyone looking to maintain food quality and safety while at sea.
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