Cornelius 2 Flavor Replace Pump Tubing, Removing Pump Platforms, Replacing Pump Tubing, Annually

Page 15

Quest Juice Training Manual

ANNUALLY

Replace Pump Tubing:

A replacement pump tubing kit, part#45098, is available. The kit consists of one pre-cut length of pump tubing, two white plastic hose clamps, and instructions.

Removing Pump Platform(s):

1.Remove the concentrate containers from the dispenser and place them in a refrigerator.

2.Remove the cabinet shelf that the con- centrate containers sit on.

3.Flush the system prior to removing the pump platform (refer to the Daily sec- tion located at the beginning of the Planned Maintenance Schedule). Remove the dispense nozzles and static mixers.

4.Unplug the water line quick disconnect by pressing the gray button (see Fig. 1&2).

5.Slide the locking latch forward. Lift the platform slightly and pull forward to gain access to the electrical connector (see Fig.1).

6.Unplug the electrical connector by squeezing the locking tabs on either side and pulling out the con- nector. Lift and remove the pump platform (see Fig.1).

Replacing Pump Tubing:

1.Remove pump platform (refer to the Removing Pump Platform(s) procedure located earlier in this section).

2.Remove the two white plastic hose clamps from the pump tube con- nections (see Fig. 1&2). Remove the concentrate delivery tubes from the hose ends.

3.Loosen and remove the four screws from the pump body (see fig 3).

4.Remove the rear pump body half only to reveal the pump tube and rollers.

5.Remove the old pump tube from the pump body. If the roller assem-

 

bly comes out with the tubing, place it back into the pump housing

Fig.1

 

being sure to align the roller assembly shaft keyway to the motor

 

 

 

shaft so that the two interlock.

 

 

 

6.

Firmly press the new hose into the pump body around the

 

 

 

roller assembly, being sure to keep the protruding ends even

 

 

 

with each other.

 

 

 

7.

Once the tubing is in place, hold the tubing with one hand, cap-

 

 

 

ture the lower part of the tubing with the outer housing, then

 

 

 

proceed to capture the shaft of the roller assembly and push

 

 

 

the rear pump housing into place. Make sure to capture the

 

 

 

tubing within the body and not pinch it between the halves. Do

 

 

 

not use any tool other than your finger tips to manipulate the

Fig. 2

 

 

tubing into the housing or you may damage the tube.

 

 

 

 

© 2004, IMI Cornelius Inc.

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Publication Number: TP00968

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Contents Quest Juice IMI Cornelius Inc Quest Juice Training ManualTable of Contents Troubleshooting Guide Notes Product Description OverviewIPD Times QuestQuest, Two Flavor Quest, Four FlavorFlow Rates System DetailsWater Quality Water FlowIntroduction Preview QuestionsKEY Things to Know / do Filling the ICE Bath InstallationConnecting Water Supply Counter LocationOpen the cabinet door and return the handle to Dispense Concentrate Handling & LoadingLoading Concentrate Changing Concentrate ContainersSupplies CHECKING/ADJUSTING the Brix SettingCancel/Pour Button Pump Speed SwitchProgramming the Portion Control Sanitize the Juice Dispenser Planned Maintenance ScheduleClean Splash Zones & Dispense Nozzles Flush SystemSEMI-ANNUAL Clean Water Inlet StrainerClean Chassis Interior Check and Top-Off Water Ice BathAnnually Replace Pump TubingRemoving Pump Platforms Replacing Pump TubingPublication Number TP00968 2004, IMI Cornelius Inc Removal of Merchandiser Mechanical SectionRemoval of the Switch Panel Removal of the Pump Platforms Publication Number TP00968 2004, IMI Cornelius Inc Removal of the Cooling FAN Removal of Panels Removal of Electrical BOX Removal of the VRB Boards Removal of Nozzle Guide Gasket Removal of the ICE Bank ControlRemoval of the Cooling Cabinet 2004, IMI Cornelius Inc Removal of the Refrigeration Chassis Removal of the Agitator MotorGround Wire/Post Red/White BlueLead Removal of the ICE Control Probe Order When RE-ASSEMBLINGElectrical BOX Major Component ReviewICE Bank Control Pump Speed SwitchOperational Overview Validating OperationDoor Switch 72 B Serial Number TransformerWater Inlet Solenoid Platform Components Door Switch 72 E Serial NumberWater Valve/Flow Control Bottle Adaptor O-ringsBottle Adaptor Sold Out Sensors Bottle Adaptor Tray GrommetsTip Static Mixers Bottle Adaptor Flush ModeWiring Diagram Quest Juice Training Manual Probable Cause Troubleshooting GuideProbable Cause Remedy Problem Publication Number TP00968 2004, IMI Cornelius Inc

2 Flavor, 4 Flavor specifications

Cornelius 4 Flavor and 2 Flavor dispensers are innovative beverage dispensing systems designed to meet the diverse needs of foodservice operators, bars, and restaurants. These sophisticated machines offer a unique solution by providing multiple flavors of drinks from a single unit, enhancing customer experience and boosting sales.

One of the standout features of the Cornelius dispensers is their ability to serve multiple flavors simultaneously. The 4 Flavor model can dispense four different soft drink flavors, while the 2 Flavor model caters to establishments looking for a more streamlined option with two flavors. This flexibility allows businesses to cater to a varied clientele and adapt to seasonal or promotional offerings.

The technology behind these dispensers is based on advanced carbonation and mixing systems, ensuring a consistent and high-quality beverage every time. They utilize a patented blend of CO2 and syrup to create a perfect mix that maintains the right balance of flavor and carbonation. Both models also include user-friendly touch controls, allowing staff to easily switch between flavors and adjust servings.

Another important characteristic of the Cornelius dispensers is their energy efficiency. Designed with the latest eco-friendly technologies, they consume less power than traditional systems without compromising performance. The compact design not only saves energy but also helps in maximizing space in commercial settings.

In terms of maintenance, Cornelius dispensers are designed for easy cleaning and service. The components are accessible, enabling quick troubleshooting and minimal downtime. This is crucial for busy environments where efficiency is paramount.

With customizable options, businesses can tailor their beverage offerings to match their branding and customer preferences. Both models allow for different syrup choices and can accommodate specialty beverages, including flavored iced teas or lemonades.

In summary, Cornelius 4 Flavor and 2 Flavor dispensers represent a significant advancement in beverage dispensing technology. Their multi-flavor capabilities, user-friendly design, energy efficiency, and ease of maintenance make them an ideal choice for foodservice operations looking to enhance their beverage service while maximizing profitability.