Cornelius 4 Flavor, 2 Flavor manual Probable Cause Remedy

Page 40

Quest Juice Training Manual

PROBLEM

No water and no con- centrate, refrigeration is working

No concentrate dis- pensed, water only

Warm Drink

Water continuously drips from nozzle when in OFF mode

Concentrate warm, water cold

Publication Number: TP00968

 

PROBABLE CAUSE

 

REMEDY

Freeze-up of water coil in ice

• Unplug dispenser and allow 2-4

bath

hours to thaw. Check operation of

 

 

agitator motor and ice bank control.

 

• Refrigeration system may be low

 

 

on charge resulting in a deformed ice

 

 

bank and freeze-up of the water coil

 

 

in the ice bath.

• Black service switch located on

Turn on switch

the rear of the cabinet door in OFF

 

 

position

 

 

• White door switch open

• Door switch must be closed in

 

 

order to dispense. Check switch

 

 

operation and replace if necessary.

• 6.25 amp fuse inside front elec-

• Replace with 6.25, 250VAC slow

trical box blown

blow fuse and test

• No output from Transformer

• Confirm transformer output by of

 

 

26VAC +/- 2. Replace transformer if

 

 

necessary.

Defective voltage regulator

• Measure across the VDC output of

board (VRB) located inside front

the board. There should be 28VDC

electrical box

present when the dispense button is

 

 

pressed. Replaced VRB if necessary.

• Defective dispense push button

• Test and replace if necessary

or portion control board

 

 

• Concentrate container not fully

• Refer to Concentrate Loading sec-

engaged into receptacle on pump

tion of this manual

platform

 

 

• Dispense/Flush lever in FLUSH

• Move lever to DISPENSE position

position

 

 

• Concentrate too cold, not properly

• Concentrate should be 35-40°F

 

thawed

 

(1.7-4.5°C) prior to loading

Defective pump motor

Replace pump motor

• Ambient air around dispenser is

Relocate dispenser

 

too warm

 

 

• Excessive demand on dispenser

• Add water pre-cooler or second dis-

 

 

 

penser

Dirty condenser coil

Clean condenser coil

Inoperative condenser fan

• Replace condenser fan motor

• Defective Ice Bank Control

• Test and replace if necessary

• Loss of refrigerant charge due to

• Repair leak and recharge system

 

leak in system

 

 

• Main water solenoid at base of

• Clean solenoid(s), replace parts as

 

unit or water solenoid on pump

 

necessary (refer to the Planned

 

platform not shutting off tightly

 

Maintenance Section)

Cabinet fan inoperable

Check/replace fan

Agitator motor/pump inoperable

Check/replace agitator motor

 

or restricted

 

 

• Loss of refrigerant charge due to

• Repair leak and recharge system

 

leak in system

 

 

 

 

 

 

 

- 36 -

 

© 2004, IMI Cornelius Inc.

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Contents Quest Juice Quest Juice Training Manual IMI Cornelius IncTable of Contents Troubleshooting Guide Notes Overview Product DescriptionQuest Quest, Two FlavorQuest, Four Flavor IPD TimesSystem Details Water QualityWater Flow Flow RatesPreview Questions IntroductionKEY Things to Know / do Installation Connecting Water SupplyCounter Location Filling the ICE BathConcentrate Handling & Loading Loading ConcentrateChanging Concentrate Containers Open the cabinet door and return the handle to DispenseCHECKING/ADJUSTING the Brix Setting SuppliesPump Speed Switch Cancel/Pour ButtonProgramming the Portion Control Planned Maintenance Schedule Clean Splash Zones & Dispense NozzlesFlush System Sanitize the Juice DispenserClean Water Inlet Strainer Clean Chassis InteriorCheck and Top-Off Water Ice Bath SEMI-ANNUALReplace Pump Tubing Removing Pump PlatformsReplacing Pump Tubing AnnuallyPublication Number TP00968 2004, IMI Cornelius Inc Mechanical Section Removal of MerchandiserRemoval of the Switch Panel Removal of the Pump Platforms Publication Number TP00968 2004, IMI Cornelius Inc Removal of the Cooling FAN Removal of Panels Removal of Electrical BOX Removal of the VRB Boards Removal of the ICE Bank Control Removal of Nozzle Guide GasketRemoval of the Cooling Cabinet 2004, IMI Cornelius Inc Removal of the Agitator Motor Removal of the Refrigeration ChassisGround Wire/Post Red/White BlueLead Order When RE-ASSEMBLING Removal of the ICE Control ProbeMajor Component Review Electrical BOXPump Speed Switch Operational OverviewValidating Operation ICE Bank ControlTransformer Door Switch 72 B Serial NumberWater Inlet Solenoid Door Switch 72 E Serial Number Water Valve/Flow ControlBottle Adaptor O-rings Platform ComponentsBottle Adaptor Tray Grommets Bottle Adaptor Sold Out SensorsTip Bottle Adaptor Flush Mode Static MixersWiring Diagram Quest Juice Training Manual Troubleshooting Guide Probable CauseProbable Cause Remedy Problem Publication Number TP00968 2004, IMI Cornelius Inc

2 Flavor, 4 Flavor specifications

Cornelius 4 Flavor and 2 Flavor dispensers are innovative beverage dispensing systems designed to meet the diverse needs of foodservice operators, bars, and restaurants. These sophisticated machines offer a unique solution by providing multiple flavors of drinks from a single unit, enhancing customer experience and boosting sales.

One of the standout features of the Cornelius dispensers is their ability to serve multiple flavors simultaneously. The 4 Flavor model can dispense four different soft drink flavors, while the 2 Flavor model caters to establishments looking for a more streamlined option with two flavors. This flexibility allows businesses to cater to a varied clientele and adapt to seasonal or promotional offerings.

The technology behind these dispensers is based on advanced carbonation and mixing systems, ensuring a consistent and high-quality beverage every time. They utilize a patented blend of CO2 and syrup to create a perfect mix that maintains the right balance of flavor and carbonation. Both models also include user-friendly touch controls, allowing staff to easily switch between flavors and adjust servings.

Another important characteristic of the Cornelius dispensers is their energy efficiency. Designed with the latest eco-friendly technologies, they consume less power than traditional systems without compromising performance. The compact design not only saves energy but also helps in maximizing space in commercial settings.

In terms of maintenance, Cornelius dispensers are designed for easy cleaning and service. The components are accessible, enabling quick troubleshooting and minimal downtime. This is crucial for busy environments where efficiency is paramount.

With customizable options, businesses can tailor their beverage offerings to match their branding and customer preferences. Both models allow for different syrup choices and can accommodate specialty beverages, including flavored iced teas or lemonades.

In summary, Cornelius 4 Flavor and 2 Flavor dispensers represent a significant advancement in beverage dispensing technology. Their multi-flavor capabilities, user-friendly design, energy efficiency, and ease of maintenance make them an ideal choice for foodservice operations looking to enhance their beverage service while maximizing profitability.