Cornelius Official Ice Machine Manual for Efficient Ice Maker Operation

Page 62

 

 

LIQUID LINE

 

 

RD

 

 

 

 

RD

 

 

 

 

RD

 

 

 

 

SOLENOID

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(R/C ONLY)

 

 

 

 

 

COMPRESSOR

COMPRESSOR

GR

 

 

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

RUN

 

START

 

CONTACTOR

 

RD

 

 

COMPRESSOR

 

 

 

 

 

CAPACITOR

CAPACITOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BK

 

 

 

 

BR

 

 

 

RD

 

RD

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See note 2

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

35 mfd

 

 

 

 

 

 

BK

 

 

 

YL

 

145-174 mfd

 

 

 

 

 

 

 

 

 

 

370 VAC

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250 VAC

 

 

 

 

 

 

 

 

EXTERNAL

YL

 

 

 

 

 

 

 

 

 

 

 

 

BK

 

 

 

 

 

 

 

COMPRESSOR

 

 

 

 

 

 

 

 

 

 

 

 

RD

 

RD

 

 

M

 

 

 

OVERLOAD

 

 

OR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CRANKCASE

 

 

 

 

 

 

 

 

 

 

 

RD

HEATER

 

 

 

 

 

 

 

BR

 

 

2

BK

BL

 

 

 

 

 

 

5

 

(RC ONLY)

BK

CONDENSATION FAN

 

POTENTIAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(W/C & R/C ONLY)

 

 

START RELAY

1

 

 

 

 

 

 

 

 

 

 

 

BR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MANUAL RESET

 

 

 

 

 

 

 

 

 

HIGH PRESSURE CONTROL

 

 

 

 

 

 

 

 

 

 

(W/C & RC ONLY)

 

 

 

RD

 

 

 

 

 

 

 

 

 

WATER DUMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CO

 

 

 

 

 

VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RD

BR

450 PSIG

 

BL

BK

 

 

 

 

WH

 

 

 

 

 

 

 

 

 

UNIT

 

BR

 

 

1

 

WATER DUMP

 

 

 

 

SWITCH

 

 

 

3

2

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YL

 

 

M

 

BK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BK

CONDENSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN MOTOR

 

 

 

 

D-15GR

Water

 

 

 

 

(A/C ONLY)

 

 

WH

 

 

 

 

 

 

 

 

 

Dump

 

 

 

 

 

 

 

 

 

D-13

 

Valve

 

 

 

 

 

 

 

 

 

D-14

 

 

 

 

 

 

 

 

 

 

RH Evap.

YL

 

 

 

7

8

 

 

 

 

 

GR

Relay

 

 

BL

 

 

 

Switch

 

 

 

 

 

 

RH Evap.

 

 

 

5

6

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

GR

Water

 

3

4

RD

 

 

 

 

 

D-10

Pump

 

 

 

 

 

 

D-12

 

1

2

 

 

 

 

 

YL

 

 

 

 

 

 

 

 

LH Evap.

 

 

 

 

 

 

 

 

WH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RD

 

 

WH

Switch

LH Evap.

D-11

 

 

 

 

 

 

 

N

 

Hot Gas

 

 

 

 

 

 

 

S

 

 

GR

 

 

 

 

 

 

 

 

 

 

 

Valve

 

 

 

 

 

PUMP

 

(White Lead)

 

 

 

230V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condenser Sensor Condenser

 

 

 

Voltage

 

 

 

 

CORD

 

 

Plug

 

 

 

 

 

 

 

 

 

 

See note 1

 

 

 

 

Selector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Suction

D-6

 

 

Switch

 

 

HOT GAS

 

 

 

 

 

 

Condenser

 

 

 

 

 

 

Plug

 

GR

 

 

 

 

 

 

Suction Line

 

 

Fan

 

 

 

SOLENOID

 

 

 

 

 

 

 

115V

 

 

 

 

 

Sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M

(Brown Lead)

Test

RD D-5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Options

Error

 

 

 

 

BL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plug

Adjustable Ice

 

Transformer

 

 

 

 

WATER PUMP

 

 

Thickness Pot.

 

 

 

 

 

 

 

 

To Stacked

Micro

 

 

 

Processor

 

 

 

Unit

 

 

 

 

 

 

 

(if required)

Stacking

 

 

 

 

 

 

 

 

Cable

Manual

 

 

 

Plug

Harvest

 

IAC 830, IWC 830 & IRC 830

 

 

Switch

 

 

 

 

BL

IAC 630, IWC 630 & IRC 630

 

 

 

 

NOTE 1: CONDENSER SENSOR USED ONLY ON A/C UNITS.

1.8K ohm RESISTER USED ONLY ON W/C & R/C UNITS.

NOTE 2: CAPACITORS USED ON 630 BRISTOL COMPRESSOR:

RUN CAP, 25mfd 440 VAC

START CAP. 161-193mfd 250 VAC

12/1/94

59

166240004

Rev 3/4/96

 

 

Image 62
Contents Series Ice Cube Machine Table of Contents Table of Contents cont’d Serial Number Explanation Model and Serial LocationSeries Cuber CR800 CR1200 CR1400 Remote Condenser SpecificationICE Cuber Specification IAC322/330 IAC227 IWC322/330Specifications 60 HZ LRAIAC630 IWC630 IRC630 IAC830 IWC830 IRC830 IAC1030 IWC1030 IRC1030 IAC1030L IWC1030L IRC1030L IAC1230 IWC1230 IRC1230 IAC1448 IWC1448 IRC1448 Specifications 50 HZ Volts 220 Phase Hertz No. Wires +ground 220 12.5 75.9 Specifications 50 HZ, Remote Condenser CR800E50 CR1200E50 CR1400E50Freight Damage Claims Procedure GeneralLocation of Equipment Installation InstructionsDispenser Installation Equipment SET-UPIACS/IWCS Electrical Installation Check PointsPlumbing Connections START-UP and Check OUT Owner -OPERATOR Cleaning ProceduresPrep Cleaning Discard the ICESanitizing Procedures Dump CycleRH Evap ICE Production Check Adjusting Bridge ThicknessTotal ICE Capacity LED Indicators Status Indicator Circuit Board Diagnostic Procedure Green Contactor Fan Dump ValveRestoring ICE Thickness Potentiometer to Factory Setting Making AdjustmentsTest Plug Reset OperationComponent Function Circuit Board ETC SensorsCondenser FAN Cycling Control Voltage Selector SwitchStacking Cable Thermostatic Expansion ValvesStarving TXV Product Symptoms Water Regulating ValveCompressor Contactor Service Stem ValvesMoisture Contamination Compressor & Starting Component CHECK-OUT Procedure RelaySELF-CONTAINED Products Leak DetectionSystem Evacuation & Recharging Recycling RecoveryAshrae ReclaimHigh Pressure Safety Switch Compressor RUN-ONFreeze Cycle Harvest Cycle Average Operating CharacteristicsIACS227/IAC322/IAC330 AverageIWCS227/IWC322/IWC330 IAC522/IAC530 IWC522/IWC530 IAC630 IWC630 IRC630 IAC830 IWC830 IRC830 IAC1030 IWC1030 IRC1030 IAC1230 IWC1230 IRC1230 IAC1448 IWC1448 IRC1448 Cuber not Operating TroubleshootingCompressor does not RUN, Circuit Board Indicator Lights on Proximity Switch Light on Does not COOL, Circuit Board Indicator LightsProximity Switch Light OUT Compressor Runs butGeneral Long Freeze CycleWater Flow Associated Long Harvest CyclesSoft White ICE or Water a ICE Weight Light AT TOPPlate and Heavy AT Bottom Pump not PumpingWater Dump Switch Condenser FAN Motor Only IAC 322 & IWC IAC 330 & IWCIacs 227 & Iwcs Volts 60 HZ IACS227E60, IWCS227E60 208/230V 60HZ IAC 522 & IWC IAC 530 & IWCIAC 830, IWC 830 & IRC IAC 630, IWC 630 & IRCIAC 1230, IWC 1230 & IRC IAC 1030, IWC 1030 & IRCIAC 1448, IWC 1448 & IRC Heat Shrink Tape Capacitor CR800, CR1200, & CR1400 Remote CondensersRefrigeration and Water Systems Refrigeration and water system Refrigeration and Water Systems Vavle Water Dump Valve Water Pump Refrigeration and Water System Remote Condenser Series Remote Ice Machine Installation Instructions Remote Condensers Liquid Refrigerant Line Discharge Correct Examples Remote Condenser LocationPhysical Line-Set Length 55 Ft. Maximum 16.764 meters Lengthening or Reducing the Line-Set Lengths Connection of Line-SetFinal Installation Start UpICE Cuber Specification Head Pressure Control Headmaster Remote System EVACUATION/RE-CHARGE EvacuationThis page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 763 800

IAC530, IWCS227, IWC522, IAC522, IAC330 specifications

Cornelius has established itself as a leader in the field of beverage dispensing systems, and its range of machines, including the IAC 322, IAC 227, CR800, CR1200, and CR1400, showcases advanced technology and user-friendly designs tailored for various commercial environments.

The Cornelius IAC 322 is a compact and versatile air-cooled unit designed for high-volume beverage dispensing. It features an efficient refrigeration system that ensures optimal temperature control, providing beverages that are always served at the perfect temperature. Its user-friendly interface allows operators to manage settings easily, and its durable construction ensures longevity in busy environments.

The IAC 227 model is similar in design but is specifically optimized for lower volume settings. With a smaller footprint, it is ideal for cafes and small bars. This model also incorporates energy-efficient technology, minimizing power consumption without compromising performance. The IAC 227 maintains the same commitment to temperature control, ensuring each cup served enhances the customer experience.

Turning to the CR series, the CR800 stands out with its robust build and larger capacity. This unit is designed for establishments needing a reliable dispenser for a variety of carbonated beverages. The CR800's carbonation technology ensures each drink maintains the right level of fizz, contributing to a consistent taste. Its modular design facilitates easy maintenance and upgrades, making it a favorite among operators.

The CR1200 increases capacity, making it suitable for larger venues, including stadiums and large restaurants. This model incorporates advanced monitoring systems that track beverage levels and alert operators when supplies are low. The CR1200 also supports multiple beverage types, allowing for customization based on customer preference while maintaining ease of use.

Lastly, the CR1400 takes it a step further, combining high-capacity dispensing with cutting-edge technology. It features touchscreen controls for intuitive operation and automated cleaning systems that reduce downtime. The CR1400 is designed with a focus on sustainability, using recyclable materials and energy-efficient components to lessen its environmental impact while maintaining premium performance.

Together, the Cornelius IAC and CR series models represent the forefront of beverage dispensing technology, emphasizing efficiency, durability, and customer satisfaction. Whether for a small café or a large arena, these machines provide businesses with the tools they need to serve quality beverages consistently.