Cornelius IAC227, CR800 Component Function Circuit Board ETC, Test Plug, Sensors, Reset Operation

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COMPONENT FUNCTION (CIRCUIT BOARD ETC.)

TEST PLUG

Board manufactures check point. DO NOT ATTEMPT ANY VOLTAGE CHECKS AT THESE PINS.

SENSORS

Condenser sensor (WHITE) and suction line sensor (BROWN) are thermistors rated 1k ohm at room tempera- ture.

SCondenser sensor signals the circuit board for fan cycling and also serves as the high temperature safety shut down. The red “Error LED” will flash on and off every second, during high temperature safety shut down. Product is functionally shut down. Reset procedure must be performed to restart product operation.

SSuction line sensor signals the circuit board the suction line temperature, to control ice bridge thickness.

Also the sensor serves as suction line high temperature signal (Cuber has 6 minutes to reduce suction line temperature to 40°F (4.4°C) in the freeze mode). The red “Error LED” will be steady on. Should this time frame not be met, product is functionally inoperative during this safety shut down. Reset procedure must be performed to restart product operation.

RESET OPERATION

When Cuber is functionally shut down and red “Error LED” is operational, the Cuber power switch must be turned off for 5 seconds and returned to the ON position to reset the circuit board and allow the Cuber to restart operation.

Evaporator Switches

Proximity Switches are half mounted to the water curtain, and the other half mounted to the evaporator side rail.

Switch Notes

1.Manually holding the curtain open during freeze mode will shut the Cuber down in 5 seconds.

2.During harvest cycle, if curtain is open for 10 seconds, the water pump will stop. The compressor will oper- ate for 20 additional seconds before Cuber shut down takes place. When the water curtain is closed, the Cuber will begin the normal start-up process.

3.In single evaporator machines, the proximity switch connection must be on the top (RH) connection on the circuit board.

4.In dual evaporator machines, both RH and LH switches must open and reset to start the next freeze mode.

Harvest Safety Termination

After 4 minutes in the harvest mode, the safety timer in the circuit board will terminate the harvest mode and place the Cuber back into a freeze mode. This safety cycle will protect the evaporator, etc. should the product fail to terminate the harvest mode for any reason.

VOLTAGE CHECKS

Evaporator Proximity Switch

Turn Cuber power switch OFF. Disconnect proximity switch plug(s) from the circuit board. Use a digital multime- ter set for D.C. Voltage; turn power switch ON, connect leads of meter across the top two terminal pins on the board, (for the switch being tested), meter should read 5VDC ± 0.2 output voltage. If not, replace the circuit board.

NOTE: The proximity switch on the IACS 227 or the IWCS 227 is mounted inside the right hand evaporator side rail. To test the switch, make the voltage test at the circuit board. To replace the switch, remove the upper right hand side service panel. Carefully remove the Mylar shield to gain access to the two nylon screws that hold the proximity switch. Remove the screws and the switch through the service opening. After installing the new switch, replace the Mylar shield and seal with a bead of silicone sealant.

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Contents Series Ice Cube Machine Table of Contents Table of Contents cont’d Model and Serial Location Series CuberSerial Number Explanation IAC322/330 IAC227 IWC322/330 Remote Condenser SpecificationICE Cuber Specification CR800 CR1200 CR1400LRA Specifications 60 HZIAC630 IWC630 IRC630 IAC830 IWC830 IRC830 IAC1030 IWC1030 IRC1030 IAC1030L IWC1030L IRC1030L IAC1230 IWC1230 IRC1230 IAC1448 IWC1448 IRC1448 Specifications 50 HZ Volts 220 Phase Hertz No. Wires +ground 220 12.5 75.9 CR800E50 CR1200E50 CR1400E50 Specifications 50 HZ, Remote CondenserGeneral Freight Damage Claims ProcedureEquipment SET-UP Installation InstructionsDispenser Installation Location of EquipmentIACS/IWCS Installation Check Points Plumbing ConnectionsElectrical START-UP and Check OUT Discard the ICE Cleaning ProceduresPrep Cleaning Owner -OPERATORDump Cycle Sanitizing ProceduresRH Evap Adjusting Bridge Thickness Total ICE CapacityICE Production Check LED Indicators Status Indicator Green Contactor Fan Dump Valve Circuit Board Diagnostic ProcedureMaking Adjustments Restoring ICE Thickness Potentiometer to Factory SettingSensors Reset OperationComponent Function Circuit Board ETC Test PlugThermostatic Expansion Valves Voltage Selector SwitchStacking Cable Condenser FAN Cycling ControlWater Regulating Valve Starving TXV Product SymptomsService Stem Valves Moisture ContaminationCompressor Contactor Relay Compressor & Starting Component CHECK-OUT ProcedureLeak Detection System Evacuation & RechargingSELF-CONTAINED Products Reclaim RecoveryAshrae RecyclingCompressor RUN-ON High Pressure Safety SwitchAverage Average Operating CharacteristicsIACS227/IAC322/IAC330 Freeze Cycle Harvest CycleIWCS227/IWC322/IWC330 IAC522/IAC530 IWC522/IWC530 IAC630 IWC630 IRC630 IAC830 IWC830 IRC830 IAC1030 IWC1030 IRC1030 IAC1230 IWC1230 IRC1230 IAC1448 IWC1448 IRC1448 Troubleshooting Compressor does not RUN, Circuit Board Indicator Lights onCuber not Operating Compressor Runs but Does not COOL, Circuit Board Indicator LightsProximity Switch Light OUT Proximity Switch Light onLong Harvest Cycles Long Freeze CycleWater Flow Associated GeneralPump not Pumping ICE Weight Light AT TOPPlate and Heavy AT Bottom Soft White ICE or Water aIAC 322 & IWC IAC 330 & IWC Water Dump Switch Condenser FAN Motor OnlyIacs 227 & Iwcs Volts 60 HZ IACS227E60, IWCS227E60 208/230V 60HZ IAC 530 & IWC IAC 522 & IWCIAC 630, IWC 630 & IRC IAC 830, IWC 830 & IRCIAC 1030, IWC 1030 & IRC IAC 1230, IWC 1230 & IRCIAC 1448, IWC 1448 & IRC CR800, CR1200, & CR1400 Remote Condensers Heat Shrink Tape CapacitorRefrigeration and Water Systems Refrigeration and water system Refrigeration and Water Systems Vavle Water Dump Valve Water Pump Refrigeration and Water System Remote Condenser Series Remote Ice Machine Installation Instructions Remote Condensers Liquid Refrigerant Line Discharge Correct Remote Condenser Location Physical Line-Set Length 55 Ft. Maximum 16.764 metersExamples Connection of Line-Set Lengthening or Reducing the Line-Set LengthsStart Up Final InstallationICE Cuber Specification Head Pressure Control Headmaster Evacuation Remote System EVACUATION/RE-CHARGEThis page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 763 800

IAC530, IWCS227, IWC522, IAC522, IAC330 specifications

Cornelius has established itself as a leader in the field of beverage dispensing systems, and its range of machines, including the IAC 322, IAC 227, CR800, CR1200, and CR1400, showcases advanced technology and user-friendly designs tailored for various commercial environments.

The Cornelius IAC 322 is a compact and versatile air-cooled unit designed for high-volume beverage dispensing. It features an efficient refrigeration system that ensures optimal temperature control, providing beverages that are always served at the perfect temperature. Its user-friendly interface allows operators to manage settings easily, and its durable construction ensures longevity in busy environments.

The IAC 227 model is similar in design but is specifically optimized for lower volume settings. With a smaller footprint, it is ideal for cafes and small bars. This model also incorporates energy-efficient technology, minimizing power consumption without compromising performance. The IAC 227 maintains the same commitment to temperature control, ensuring each cup served enhances the customer experience.

Turning to the CR series, the CR800 stands out with its robust build and larger capacity. This unit is designed for establishments needing a reliable dispenser for a variety of carbonated beverages. The CR800's carbonation technology ensures each drink maintains the right level of fizz, contributing to a consistent taste. Its modular design facilitates easy maintenance and upgrades, making it a favorite among operators.

The CR1200 increases capacity, making it suitable for larger venues, including stadiums and large restaurants. This model incorporates advanced monitoring systems that track beverage levels and alert operators when supplies are low. The CR1200 also supports multiple beverage types, allowing for customization based on customer preference while maintaining ease of use.

Lastly, the CR1400 takes it a step further, combining high-capacity dispensing with cutting-edge technology. It features touchscreen controls for intuitive operation and automated cleaning systems that reduce downtime. The CR1400 is designed with a focus on sustainability, using recyclable materials and energy-efficient components to lessen its environmental impact while maintaining premium performance.

Together, the Cornelius IAC and CR series models represent the forefront of beverage dispensing technology, emphasizing efficiency, durability, and customer satisfaction. Whether for a small café or a large arena, these machines provide businesses with the tools they need to serve quality beverages consistently.