Carrier 62MC, 62ME, 62MD, 62MB specifications Installation, Start-Up Service Instructions

Page 1

62MB,MC,MD,ME040-950 Energy Recovery Ventilators

Installation, Start-Up and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58 Step 1 — Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Step 2 — Install Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . 1

STAND-ALONE APPLICATIONS

COUPLED APPLICATIONS

Step 3 — Rigging and Handling . . . . . . . . . . . . . . . . . 45

• MOUNTING THE UNIT INDOORS

Step 4 — Installing ERV Transitions . . . . . . . . . . . . . . . 47

• ERV UNIT COUPLED WITH A 3 TO 12 1/2 TON HVAC UNIT

Step 5 — Make Electrical Connections . . . . . . . . . . . . 47

POWER SUPPLY

ELECTRICAL CONNECTIONS

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-75

Unit Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Rain Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Energy Recovery Wheel . . . . . . . . . . . . . . . . . . . . . . . . . 59

DRIVE BELT

AIR SEALS

Blower Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Airflow Settings and Adjustments. . . . . . . . . . . . . . . 59

FACTORY SETTING

CURVE SELECTION

ADJUST THE ERV BLOWER SPEED

MEASURE MOTOR VOLTAGE, AMPERAGE AND FAN RPM

BELT MAINTENANCE

Variable Air Volume Option. . . . . . . . . . . . . . . . . . . . . . 74 Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

OCCUPIED MODE

UNOCCUPIED MODE

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-78

Removing Wheel Segments for Cleaning (62M170-950 Units). . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Removing and Installing Non-Segmented

Wheel for Cleaning (62M040 Units). . . . . . . . . . . . 75

Removing and Installing Non-Segmented

Wheel for Cleaning (62M075,120 Units) . . . . . . . 76 Installing Wheel Segments (62M170-950 Units). . . 76 Wheel Drive Motor and Pulley Replacement . . . . . 77 Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78,79 START UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical compo- nents. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.

Untrained personnel can perform the basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. These instructions describe how to install, start up, and service 62M energy recovery ventilator units.

Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation. There may be more than one disconnect switch. Tag all discon- nect locations to alert others not to restore power until work is completed.

INTRODUCTION

The 62M energy recovery ventilator (ERV) units recover energy from building exhaust air and pre-condition ventilation air. All ERV units are available in either vertical discharge (through the bottom) or horizontal discharge configuration.

The 62MB and MC vertical discharge units are used when a stand-alone ERV unit is required.

The 62MD and ME horizontal discharge unit can be used as a stand-alone unit, or can also be coupled with a Carrier rooftop unit.

INSTALLATION

Step 1 — Inspection — Inspect the unit; file a claim with the shipping company if the unit is damaged. Check the packing list to ensure that the correct items have been received and notify your Carrier representative of any discrepancy.

Step 2 — Install Roof Curb

STAND-ALONE APPLICATIONS — The ERV unit can be installed without being coupled with a Carrier rooftop unit. The ERV units can be installed in one of three stand-alone applica- tions: down discharge, horizontal discharge, or a combination of both down discharge and horizontal discharge.

When installing a stand-alone ERV unit refer to Fig. 1-45 and, complete the following:

Locate the Roof Curb — Prior to locating the roof curb con- sider the structural support required for the rooftop system and, the duct drop location in relation to the joists. Allow sufficient space for service, clearance, and locations of vents or other sources of air.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book

1

4

Catalog No. 536-220

Printed in U.S.A.

Form 62M-1SI

Pg 1

1-06

Replaces: New

Tab

10a

12a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Installation, Start-Up Service Instructions Assembling the Roof Curb Roof Curb 62M040 for Stand-Alone Applications All dimensions are in inches Roof curb shipped unassembledDimensions 075,120 DimensionsDuct Sizes 170-285†62M-B-CRB-14MC 49.63 45.5 Dimensions 075,120 62M-A-CRB-14MC 30.5Field provided Front Rear Left Right Required Service ClearancesFront 27.5 Rear Left Right 62MD,ME040 Outdoor Unit Dimensions39 in. service clearance required for ERV wheel removal 62MB,MC075,120 Indoor Unit Dimensions62MD,ME075,120 Outdoor Unit Dimensions View A-A 55 in. service clearance required for ERV wheel removal62MD,ME170-285 Outdoor Unit Dimensions 62 in. service clearance required for ERV wheel removal Required Service Clearances View A-A62MD,ME330-640 Outdoor Unit Dimensions Front 72 in. service clearance required for ERV wheel removalRear Left 62MD,ME750,950 Outdoor Unit Dimensions Unit Curb RooftopTop View 004-007Unit Curb Support Roof Curb Location DetailReturn 48/50PG 03-07ERV 67 3/8 TOP View48/50HJ,TF,TJ,TM 008,009 62M-ATR-HJ78-H 62M-A-CRB-14MC Cannot be used. Use the 62M economizer insteadRooftop Unit Curb Supply Return48/50PG Side View A-A Unit Curb Rooftop Unit Curb62M-ATR-PG26-H 62M-ATR-PG712-H008,009 62M-BTR-HJ78-D 62M-B-CRB-14MC 62M-BTR-HJ36-D 62M-B-CRB-14MC78 1 012,014 62M-BTR-HJ1012-D 62M-B-CRB-14MC 62M-BTR-HJ78-H 62M-B-CRB-14MC 62M-BTR-HJ36-H 62M-B-CRB-14MC62M-BTR-HJ1012-H 62M-B-CRB-14MC 62M-BTR-HJ1525-D 62M-B-CRB-14S Length is 891/16″ for 48/50TM028 units48/50HJ 015,017 62M-BTR-HJ1525-D 62M-B-CRB-14S62M-BTR-PG712-D 62M-A-CRB-14MC 62M-BTR-PG26-D 62M-A-CRB-14MCCurb Detail Rooftop Unit Curb 38 3/4 49 5/8 ERV CurbUnit 38 3/4 Curb 62M-BTR-PG26-H 62M-B-CRB-14MC 80 5 44 11020-028 62M-BTR-HG1525-H 62M-B-CRB-14MC 114.4 78.6 20-28 62M-BTR-HG1525-H 62M-B-CRB-14MC 114.4 78.648/50HJ 020-028 62M-BTR-HG1525-D 62M-B-CRB-14MC 114.4 48/50PG 20-28 62M-BTR-HG1525-D 62M-B-CRB-14MC 114.4012,014 62M-CTR-HJ1012-D 62M-C-CRB-14M Supply62M-CTR-HJ1012-HEC 62M-C-CRB-14M 62M-CTR-HJ1012-H 62M-C-CRB-14MTransition Rooftop Unit Accessory 62M ERV Unit 62M330-640 Rooftop Unit AccessoryOptional Economizer Hood Exhaust hood 74 1/448/50PG 08-14 62M-CTR-PG712-D 62M-C-CRB-14M 923/4 5315/16 60 11/32 ERV Curb 62M ERV Unit ERV Curb ERV Energy Recovery Ventilator48/50HJ 020-028 62M-CTR-HG1525-H 62M-B-CRB-14M 114.4 48/50PG 20-28 62M-CTR-HG1525-H 62M-C-CRB-14M 114.4Hood will use the filters from the original Hood rather than the bottom. The new48/50PG 20-28 62M-CTR-HG1525-D 62M-C-CRB-14M 114.4 48/50HJ 020-028 62M-CTR-HG1525-D 62M-B-CRB-14M 114.4Hood 62M Unit ERV Wheel ERV Curb 58 3/4 ERV Curb Rooftop Unit Curb 77 3/4 Outside airRooftop Unit Economizer See Note Standard Rooftop Unit Curb 48/50A 020-060 62M-CTR-AJ2060-D 62M-C-CRB-14M62M ERV Unit Rooftop Used when coupled with 62M750,950 unitsERV Wheel Hood Standard factory economizer cannot be48/50HJ 020-028 62M-DTR-HG1525-H 62M-D-CRB-14M 114.4 48/50PG 20-28 62M-DTR-HG1525-H 62M-D-CRB-14M 114.4Hood O/A Outdoor Air 62M750,950 ERV ERV CurbRelief Hood 48/50PG 20-28 62M-DTR-HG1525-D 62M-D-CRB-14M 114.486.25 Rooftop Rooftop Unit 62M ERV UnitUnit 57 9/16 Curb 95.7 See curb Detail 77 3/4Side View Rigging Details Physical Data Make Electrical Connections Electrical Data Without VAV Option Size ERV Electrical Data With VAV Option NEC FLA MCA VFD Exhaust and Supply Power Supply PRE Disconnect Economizer End Switch Wiring Typical Wiring Schematic, High Voltage Primary Energy Recovery VentilatorSecondary MCA Minimum Circuit AmpsHigh Voltage Low Voltage Disconnect Fiop START-UP 62M040-120 ERV Wheel Pressure Drop 62M550,640 62M750,950 62M550-950 ERV Wheel Pressure Drop*62M040 Supply Air Fan Performance Curves 62M075 Supply Air Fan Performance Curves 62M120 Supply Air Fan Performance Curves 2600 28002400 220062M225 Supply Air Fan Performance Curves 62M285 Supply Air Fan Performance Curves 4500 4000 4500 5500 50004000 3500 3000 2500000 500 500 00062M640 Supply Air Fan Performance Curves 62M750 Supply Air Fan Performance Curves 10000 9500 11500 11000 105009000 8500 8000 7500 7000 6500 Blower Motor Pulley Adjustment Service Installing Wheel Segments 62M170-950 Units Drive WheelMotor Series wheelMaintenance Diameter Seal Adjustment Copyright 2006 Carrier Corporation Page START-UP Checklist