Karcher PS640G installation manual Connection, VII. GAS Supply

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Figure 2-17. Utility Connection Locations for Gas Ovens

Strain-relief

fitting

 

Gas Inlet

Electrical Junction Box

(One per Single, Double,

(One per oven cavity)

or Triple Oven)

on the oven serial plate. The location of the serial plate is shown in Figure 1-1 (in Section 1, Description).

A fused disconnect switch or a main circuit breaker (customer furnished) MUST be installed in the electric supply line for each oven cavity. It is recommended that the switch/circuit breaker have Lockout/Tagout capability.

The supply conductors must be of the size and material (copper) recommended. Refer to the wiring diagram inside the machinery compartment of the oven. Electrical specifications are also listed on the oven’s serial plate and in Table 1-3, Electrical Specifications (in Section 1, Description).

The oven requires a ground connection to the oven ground screw. For gas ovens, the screw is located in the electrical junction box (see Figure 2-14). If necessary, have the electri- cian supply the ground wire. Do NOT use the wiring conduit or other piping for ground connections.

Incoming electrical power lines are fed through the strain-relief fitting, shown in Figure 2-14. The electrical supply connections are made inside the electrical junction box. The power lines then connect to the oven circuits through safety switches located inside the machinery compartment and each blower motor compartment. These switches interrupt electrical power to the oven when the Machinery Compartment Access Panel is opened, OR when the rear panel is removed.

Connection

Refer to the wiring diagram inside the machinery compartment of the oven to determine the correct connections for the electrical supply lines. Connect the supply as indicated on the wiring diagram.

CAUTION: The terms of the oven’s warranty require all start-ups, conversions and service work to be performed by a Middleby Marshall Authorized Service Agent.

VII. GAS SUPPLY

CAUTION: DURING PRESSURE TESTING NOTE ONE OF THE FOLLOWING:

1.The oven and its individual shutoff valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressure in excess of ½ psi (3.45 kPa).

2.The oven must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than ½ psi (3.45 kPa).

3.If incoming pressure is over 14W.C. (35mbar), a separate regulator MUST be installed in the line BE- FORE the individual shutoff valve for the oven.

WARNING: To prevent damage to the control valve regu- lator during initial turn-on of gas, it is very important to open the manual shutoff valve very slowly.

After the initial gas turn-on, the manual shutoff valve must remain open except during pressure testing as outlined in the above steps or when necessary during service maintenance.

A. Gas Utility Rough-In Recommendations

The following gas system specifications are STRONGLY RECOMMENDED. Deviating from these recommendations may affect the baking performance of the oven.

Gas Meter

One or two cavities: 750 cfh meter

Three oven cavities: 1200 cfh meter

Gas Line

DEDICATED LINE from the gas meter to the oven

2(50.8mm) pipe for natural gas

2(50.8mm) pipe for propane

Maximum length: 2002 (61m). Each 90°elbow equals 7(2.13m) of pipe.

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Contents Owners Operating and Installation Manual Retain this Manual for Future Reference Middleby Marshall Table of Contents Description General Specifications DimensionsRecommended Minimum Clearances Voltage DrawInstallation PS640 Oven Installation Required Kits and Equipment Model PS640 Single Oven Option Base with Legs and Top Model PS640 Double Oven Option Base with Legs and Top Model PS640 Triple Oven Option Base with Outriggers and Top Lead to Increased Service Expenses for the Owner IV. Assembly 10. Top panel installation Do not Overtighten the Conveyor Belt Conveyor InstallationSwitching Photo Detector Resetting Direction JumperConveyor Belt Reversal Reversing the Conveyor BeltVII. GAS Supply ConnectionConnection Adjusting the Maximum Pressure SettingGas Conversion PS640 Propane ConversionCheckout Adjusting the Minimum Pressure SettingMaintenance Location and Description of Controls Main Screen Normal Operation STEP-BY-STEPDaily Shutdown Procedure Daily Startup ProcedureOven Temperature/Set Point/Indicator Screen Quick Reference Touch Screen Controller Main ScreenIII. Quick Reference Troubleshooting Maintenance Daily MaintenanceTop Row Bottom Row II. Maintenance MonthlySplit Belt Disassembly and Cleaning III. Maintenance Every 3 MonthsBlower Belt IV. Maintenance Every 6 MonthsKEY Spare Parts Available separately. See Figure KEY Spare Parts PS640 GAS B & W TouchscreenWiring Diagram Page