Walker DB6680, SB6670, DB6660 Replace Reduction Chain, Two-Stage Snowblower Reduction Sprocket

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Maintenance Instructions

REPLACING/REPAIRING

Master Link

Plate

Open End

of Clip

Closed End

of Clip

Replace Reduction Chain

6.Adjust the chain tension. Refer to ADJUST- MENTS of Two-Stage Snowblower Reduc- tion Chain Tension in this section.

7.Reinstall the reduction box cover by reversing the removal procedures.

Two-Stage Snowblower Reduction Sprocket

A sprocket should be replaced when the teeth be- come asymmetric (when the front of a tooth is a dif- ferent shape than the back side of the tooth).

Symmetric (Acceptable)

Asymmetric (Replace)

Reduction Sprocket Wear

NOTE: Generally, a small sprocket wears faster than a large sprocket.

1.Remove the reduction box cover and reduction chain. Refer to REPLACING/REPAIRING of Two-Stage Snowblower Reduction Chain in this section.

2.Loosen the set screws that fasten the sprocket to the fan assembly by applying heat to the thread sealant used on these screws during as- sembly.

3.Slide the sprocket off the fan assembly. Use a puller if necessary.

4.Position the new sprocket on the fan assembly. Apply Loctite® Threadlocker to set screws be- fore tightening.

Roll Pin

Set

Screw

Drive Shaft

Sprocket

Set Screw

Locking Collar

Remove and Replace Sprocket

5.Install chain and adjust the chain tension. Refer to ADJUSTMENTS of Two-Stage Snowblow- er Reduction Chain Tension in this section.

6.Lubricate the reduction chain. Refer to LUBRI- CATION of Two-Stage Snowblower Reduc- tion Chain in this section.

7.Reinstall the reduction box cover by reversing the removal procedures.

Debris Blower Drive Belt

1.Remove the belt guard from the debris blower housing by removing the two (2) cover pins and hairpins securing it to the housing.

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Contents Illustrated Parts Manual Foreword Table of Contents Torque Specifications Maintenance Schedule ChartImplement Hitch Assembly Electrical Components KEY to Abbreviations Used in Illustrated Parts ListGlossary General InformationIdentifying Number Locations Fill In By PurchaserSerial Number Rotary Broom Serial Number Location Serial NumberUnit Descriptions Implement Hitch SpecificationsDozer Blade Rotary BroomTWO-STAGE Snowblower Debris Blower Component Identification Implement Hitch Top View Not InstalledDozer Blade Rear View and Right Side View Not Installed Rotary Broom Rear View and Right Side View Not Installed TWO-STAGE Snowblower Two-Stage Snowblower Rear View Not Installed Debris Blower Front View and Left Side View Not Installed Debris Blower Rear View and Right Side View Not Installed Before Operating Safety InstructionsDo not operate with bystanders in the area Operating Maintenance PTO Shield Walker P/N Attaching Hitch Hitch Mount Adjust SAFETY, CONTROL, and Instruction DecalsSAFETY, CONTROL, and Instruction Decals Setup Instructions Assembly InstructionsImplement Hitch Installation Implement Hitch Jam Nut AdjustmentAttach Toggle Switch Mounting Bracket Drill Holes for Implement Hitch WiringAttach Wiring Harness and Toggle Switch Connect Harness Wire to Circuit BreakerComplete Implement Hitch Wiring Implement Hitch Wiring Diagram Insert Adjustment Pin and Set Blade Angle Attach Spring to Blade AssemblyInsert Female Hitch into Blade Attachment Rotary Boom Installation Install Skid ShoesAttach Blade to Tractor Assemble Rotary Broom Driveline Prepare Rotary Broom for InstallationAttach Broom to Implement Hitch Connect Broom Driveline to Tractor PTO ShaftLock Stopper Pin in Place Adjust Brush to Ground ContactGHS Blower Intake Cover Install Plastic Insert over Chute Base Lip Install Hand Guard on ChuteInstall Chute over Plastic Insert Install Rotation Worm AssemblyInstall Skid Shoes Snowblower Installation Install Reduction Box Cover Install Bolt in Reduction BoxAttach Drive Shaft Yoke to Reduction Shaft Mount Female Hitch to SnowblowerConnect Driveline Coupler to Tractor PTO Attach Snowblower to Implement HitchAttach Parallel Bar to Female Hitch Insert Rotation Handle into Rotation WormAttach Debris Blower to Implement Hitch Attach Tractor PTO to Debris Blower Input ShaftRefer to Hitch Locking Lever in Operating Instruc Refer to Angle Adjustment Pin in OperatingRefer to Ground Contact Knob in Operating Refer to Angle Adjustment Lever in OperatingTWO-STAGE Snowblower Controls Operating InstructionsTWO-STAGE Snowblower Operation PTO Clutch Engaged Engaging the SnowblowerThrow Snow to One Side Throw Snow to Both Sides Clogging ChecklistRaising and Lowering the Debris Blower Stopping the Machine Engaging the Debris BlowerMaintenance procedures requiring special training or Maintenance InstructionsModel Service Item Daily Hours Tools should be performed by a trained technicianRotary Broom Gearbox LubricationRotary Broom Gearbox with Cover Removed Remove Chain Guard CoverTwo-Stage Snowblower Reduction Chain Snowblower Lubricant Plug LocationRemove Reduction Box Cover Grease Fitting and Oil Point LubricationLubrication Implement Hitch Lubrication Points Angle Adjustment Pin Oil Dozer Blade Lubrication Points Ident Rotary Broom Lubrication Points Location Type Two-Stage Snowblower Lubrication Points Ident Lubrication Location Type Debris Blower Lubrication Points Dozer Blade Cutting Edge Replacement Rotary Broom Brush REPLACING/REPAIRINGSupport Rear of Broom Housing Loosen Chain Idler and Set Screws Remove Brush from Broom HousingReplace Rotary Broom Gearbox Rotary Broom Drive Chain Replace Drive Chain Remove Chain Guard Loosen Chain TensionRotary Broom Drive Sprocket Sprocket WearRemove and Replace Sprocket Check Sprocket Alignment with Chain InstalledAlign Sprockets Replace Snowblower Gearbox Two-Stage Snowblower Reduction Sprocket Replace Reduction ChainReduction Sprocket Wear Debris Blower Drive BeltDozer Blade Skid Shoes AdjustmentsSide to Side Level Adjustment Rotary Broom Gauge Wheels Skid Shoe Height Adjustment Rotary Broom Brush LevelingGauge Wheel Height Adjustment Proper Drive Chain Tension Two-Stage Snowblower Skid Shoes Loosen Chain Idler NutAnce under the blade. On level, paved surfaces Surface. On uneven or gravel surfaces, allow 1/2Proper Drive Belt Deflection Debris Blower Rotation Pinions Handle Adjustment Drive Belt Tension Adjustment Debris Blower Rotation PinionsTorque Specifications Removal Removal and Storage InstructionsDetach Blade from Implement Hitch Detach Snowblower from Implement Hitch Detach Rotary Broom from Implement HitchEND of Season Storage Detach Implement Hitch from TractorRotary Broom Fasteners Implement Hitch AssemblyUse only genuine Walker replacement parts Implement Hitch Electrical Components Fasteners Implement Hitch Electrical ComponentsRAD Technologies Inc Implement Hitch Electrical Components Dozer Blade Assembly Dozer Blade Assembly Rotary Broom Assembly Rotary Broom AssemblyKit I391 Side Caster Wheels Kit Rotary Broom Assembly Driveline and Sprockets Assembly Fasteners Gearbox AssemblyRotary Broom Drive Components Rotary Broom Drive Components Chute Rotation Assembly Snowblower Housing ComponentsSnowblower Mount Assembly Reduction Box AssemblySnowblower Housing Components Driveline and Auger Components Snowblower Drive ComponentsSnowblower Drive Components Debris Blower Components Debris Blower ComponentsDebris Blower Components Debris Blower Manual Rotation Components Debris Blower Manual Rotation ComponentsDebris Blower Manual Rotation Components KEY to Abbreviations Used in Illustrated Parts Manual Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970