Woods Equipment BW126-3, BW180Q-3 Dealer Service, Gearbox Maintenance, Seal Replacement Figure

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DEALER SERVICE

The information in this section is written for dealer ser- vice personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from drop- ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

CAUTION

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

GEARBOX MAINTENANCE

NOTE: Read this entire section before starting any repair. Many steps are dependent on each other.

1.Fill gearbox with SAE 80W or 90W gear lube. Proper oil level is between lowest ring and end of dipstick.

NOTE: Repair to this gearbox is limited to replac- ing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Pur- chasing a complete gearbox is more economical.

2.Inspect gearbox for leakage and bad bearings. Leakage is a very serious problem and must be corrected immediately.

NOTE: Bearing failure is indicated by excessive noise and side-to-side or end-play in gear shafts.

Seal Replacement (Figure 12)

Recommended sealant for gearbox repair is Permatex® Aviation 3D Form-A-Gasket or equivalent.

Leakage can occur at the vertical or horizontal gaskets and shaft seals.

Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter.

Seal Installation

NOTE: Proper seal installation is important. An improp- erly installed seal will leak.

1.Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex.

2.Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3.Lubricate gear shaft and seal lips.

4.Place seal squarely on housing, spring-loaded lip toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5.Carefully press seal into housing, avoiding distortion to the metal seal cage.

1.Seal

2.Pipe or tube

3.Seal seat

4.Casting

Pipe or tube must press at outer edge of seal.

Incorrect

Installation

Figure 12. Seal Installation

MAN0707 (5/30/2008)

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Contents Batwing To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsBW180-3 / BW180Q-3 BW126-3 / BW126Q-3 BW180-3 BW180Q-3 BW126-3 BW126Q-3Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Be Careful Safety & Instructional DecalsPN 1006348 Located on Wheel Rims PN 15922 1000 RPM PN 18866 540 RPM 1000 RPMSafety Operation Connecting Cutter to TractorOperation Hydraulic ConnectionInterference Check Cutting Height AdjustmentCV Driveline Turning Limits Tractor OperationMowing Tips Cutter OperationShredding Lock-Up TransportingWing Lock-Up Center Section Lock-UpOwners Responsibility PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Seasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Slip Clutch Adjustment FigureShielding Repair CleaningServicing Tires Safely Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureGearbox Repair Disassembly FigureRemoval from Cutter Figure Gearbox ReinstallationAssembly DisassemblySplitter Gearbox Repair Figure Removal from Cutter Check Gearbox Reinstallation on CutterCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Joint Assembly Assembly Instructions AssemblyDealer SET-UP Instructions Install SMV Emblem Install Height Adjustment CylinderInstall Tongue Install Wheel and HubJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Install CV Drive OptionalInstall Wing Cylinder & Lock-up Bar Left Wing Lock-Up Bar Installed Install Wing Wheel and Hub FigureInstall Wing Driveline Install Wing Wheel Yoke Adjustment LinkInstall Hose Kit Chain Shielding Installation Center Section Install Chain or Belt ShieldingChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Refer to Figure BW126 and BW126L Counterweight InstallationWinch Kit Installation Optional Dealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListMAN0707 5/30/2008 Parts Parts IndexMain Frame Assembly Front Section Part QTY Description Main Frame Assembly Rear Section Tire & hub see Wing Assembly See Splitter Gearbox Assembly Gear, 540 rpm Wing & Center Gearbox Assembly 540 RPM 1000 RPM Center Deck Drive Assembly BW180 & BW126 Front Drive Assembly Equal Angle BW180 & BW126 Rear Drive Assembly Equal Angle RPM & 1000 RPM Front CV Drive Wing Drive Assembly Bolt Wheel & Tire Assembly 1027468 1028590 Single ROW Double ROW Chain Shielding Center Section Front & RearSingle ROW Chain Shielding Wing Front & RearHydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalBW126 / BW126Q Weight BOX Assembly Optional Winch KIT Optional Winch Kit InstallationWinch Kit Operation SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Warranty

BW180-3, BW126Q-3, BW126-3, BW180Q-3 specifications

Woods Equipment Company has long been a leader in manufacturing innovative agricultural and landscape maintenance products. Among its popular offerings are the BW180-3, BW180Q-3, BW126-3, and BW126Q-3 models, which are designed to meet the needs of both professional and amateur users.

The BW180-3 is an impressive rotary cutter with a cutting width of 60 inches, making it ideal for tackling overgrown fields, pastures, and other large mowing areas. It features a rugged, all-steel construction that ensures durability and longevity, even in the toughest of conditions. The cutter is equipped with a heavy-duty gearbox, ensuring efficient power transfer while minimizing wear and tear. The innovative design of the BW180-3 also includes an adjustable tail wheel that provides stability and ease of maneuverability.

For those seeking advanced functionality, the BW180Q-3 model introduces quick-attach capabilities, allowing users to easily connect and disconnect the cutter from the tractor without the need for additional tools. This feature not only saves time but also enhances user convenience, making it an excellent choice for busy farms and landscaping operations. With a similar cutting width as the BW180-3, this model maintains the robust construction and drivetrain specifications that make Woods Equipment cutters a trusted choice.

On the smaller side, the BW126-3 offers a 48-inch cutting width, perfect for maintaining smaller fields and lawn areas. Designed with the same enduring quality, it is lightweight yet powerful enough to handle tough mowing tasks. The BW126-3 comes with a versatile hitch design that makes it compatible with a wide range of tractors.

The BW126Q-3 shares the core features of the BW126-3 but incorporates the quick-attach technology for enhanced user efficiency. This model combines flexibility with reliability and is particularly suited for operators who need to switch quickly between attachments throughout their workday.

Overall, the Woods Equipment BW180-3, BW180Q-3, BW126-3, and BW126Q-3 models provide a variety of features and technologies that make them indispensable for anyone looking to efficiently manage land. Whether you need the extra cutting width and power of the BW180 series or the nimble ease of the BW126 series, Woods Equipment offers versatile solutions for diverse agricultural and landscaping needs.