Multiquip operation manual DCA-600SSK Safety Message Alert Symbols, Hazard Symbols

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DCA-600SSK — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

HAZARD SYMBOLS

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been

NOTE developed to provide complete instructions for the safe and efficient operation of the MQPower Model DCA-600SSK

WHISPERWATT™ GENERATOR.

Before using this generator, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY injured if you do not follow directions.

WARNING

You COULD be KILLED or SERIOUSLY injured if you do not follow directions.

CAUTION

You CAN be injured if you do not follow directions

Potential hazards associated with the operation of this equipment will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".

WARNING - LETHAL EXHAUST GASES

Gasoline engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause DEATH if inhaled. NEVER operate this

equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING - EXPLOSIVE FUEL

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.

DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

WARNING - BURN HAZARDS

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

DANGER - ELECTROCUTION HAZARDS

During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH!

PAGE 10 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)

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Contents Model DCA-600SSK Proposition 65WARNING Diesel engine exhaust and someDCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSK Specifications DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10 DCA-600SSK Dimensions TOP and Side DimensionsDCA-600SSK Dimensions Front , Rear and Doors DCA-600SSK Safety Message Alert Symbols Hazard SymbolsDCA-600SSK Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsDCA-600SSK Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyDCA-600SSK Rules for Safe Operation Towing & Transporting SafetyEmergencies DCA-600SSK Installation Typical Generator Grounding ApplicationOutdoor Installation DCA-600SSK InstallationMounting Towing Safety Precautions DCA-600SSK -TOWING Rules for Safe OperationExplanation of Chart DCA-600SSK TRAILER-SAFETY GuidelinesCoupler Type of hitch used on the trailer for towing DCA-600SSK -TRAILER-SPECIFICATIONS DCA-600SSK -TRAILER-SPECIFICATIONS SpecificationsDCA-600SSK Operation and Safety Decals Machine Safety DecalsDCA-600SSK Operation and Safety Decals DCA-600SSK Operation and Safety Decals DCA-600SSK Operation and Safety Decals DCA-600SSK General Information DCA-600SSK Major Components Generator Major ComponentsDCA-600SSK Generator Control Panel Generator Control PanelDCA-600SSK Generator Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-600SSK Engine Operating Panel Engine Operating PanelsFuel Level Gauge Indicates amount of diesel fuel remaining Output Terminal Familiarization Output Terminal PanelDCA-600SSK Output Terminal Panel Overview Access to Uvwo Terminals120VAC Gfci Receptacles DCA-600SSK Output Terminal Panel Overview Connecting LoadsMaximum Power Output KW Over Current RelayThree Phase Load Single Phase LoadDCA-600SSK- Load Application Generator Amperage Generator OutputVoltagesVoltage Change-Over Board 240V 480VDCA-600SSK Generator OUTPUTS/GAUGE Reading How to Read the Output Terminal GaugeMaximum Amps 3Ø-240V Uvwo Terminal Output Voltages DCA-600SSK Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-600SSK Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-600SSK PRE-SETUPLubrication Oil Refueling Refueling ProcedureFuel from the secondary inner Full Trailer Tank Air Cleaner Fan Belt Tension DCA-600SSK- PRE-SETUPCleaning the Radiator Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorIf applicable perform the following DCA-600SSK GEN. START-UP Procedure ManualEngines exhaust contains harmful emissions Generator and Control PanelDCA-600SSK- Generator START-UP Procedure Manual Set the battery ON/OFF switch to the on positionDCA-600SSK- Generator START-UP Procedure Manual Oil Pressure GaugeDCA-600SSK Generator START-UP Procedure Manual Pre-Heat Button LampDCA-600SSK Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionEmergency Shutdown Procedure DCA-600SSK Generator SHUT-DOWN ProcedureEngine Shutdown Controller S/N 3698617~ DCA-600SSK Maintenance Inspection / MaintenanceCleaning the Fuel Strainer Air CleanerService Daily General InspectionChanging Oil Flushing Out Radiator and Changing CoolantReplacing Fuel Filter Generator Storage Cleaning Breather ElementGreasing Removal From Long Term StorageBattery Charger/Jacket Water Heater Power Connections DCA-600SSK -TRAILER Brakes Maintenance Tire Wear/Inflation DCA-600SSK -TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionStart all wheel lug nuts by hand DCA-600SSK -TRAILER MaintenanceLug Nut Torque Requirements Lug nutsDCA-600SSK -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSK -TRAILER-WIRING Diagram DCA-600SSK -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSK Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSK Engine Wiring Diagram Engine Wiring DiagramDCA-600SSK Engine Wiring Diagram DCA-600SSK Electronic GOV. Controller Wiring Diagram Electronic Governor ControllerEngine does not start Starter does not runSmooth DCA-600SSK -TROUBLESHOOTING EngineEngine revolution is not Deficient outputDCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-600SSK -TROUBLESHOOTING Mpec Engine Controller Troubleshooting MpecExplanation of Code in Remarks Column Xxxxx only Not Used onDCA-600SSK w/SA6D170AE-1 Komatsu Engine DCA-600SSK Suggested Spare PartsQty Description DCA-600SSK Generator Assy Generator AssyInsulator Washer Balancing Weight KITField Assy FANDCA-600SSK Generator Assy COVER, Bearing GrommetPlain Washer GASKET, BearingDCA-600SSK Control BOX Assy Control BOX AssyFuse Left Side 5A Over Current RelayBracket Fuse 30ADCA-600SSK Control BOX Assy Change Plate Change TerminalTerminal Plate WASHER, LockDCA-600SSK Control BOX Assy DCA-600SSK Control BOX ASSY. S/N 3692433 and below DCA-600SSK Control BOX Assy Speed Sensor DCA-600SSK Engine & Radiator Assy Engine & Radiator AssyBRACKET, Radiator Include Item WEngine Foot DCA-600SSK Engine & Radiator Assy GASKET, AC Connector AIR Cleaner AssyAIR Cleaner Connector BushingDCA-600SSK Engine Operating Panel Assy Engine Operating Panel AssySupport LEG SET PLATE, Battery SwitchSTAY, Battery Switch Rubber CoverDCA-600SSK Outputterminal Assy Output Terminal AssyTerminal Output TerminalBRACKET, Output Terminal COVER, Output TerminalDCA-600SSK Outputterminal Assy Stopper CoverDCA-600SSK Battery Assy Battery AssyBattery Band BatteryBattery Sheet Battery BoltDCA-600SSK Muffler Assy Muffler AssyOutlet Pipe MufflerExhaust Pipe GasketDCA-600SSK Fueltank Assy Fuel Tank AssyPAD, Tank Band HOSE, Fuel GaugeTank Band Tank SheetDCA-600SSK Enclosure #1 Assy Enclosure #1 AssyPart Name QTY Remarks DCA-600SSK Enclosure #2 Assy Enclosure #2 AssyCOVER, Rear Frame Rear FrameLouver Panel LiningDCA-600SSK Enclosure #2 Assy Roof Panel CAPEmblem GuideDCA-600SSK Enclosure #3 Assy Enclosure #3 AssyDuct Side PanelSide Door HingeDCA-600SSK Rubber Seal Assy Rubber Seal Assy0228901100 02289016400228900970 0228900990DCA-600SSK Nameplate and Decals Name Plate and DecalsZ011000150 Decal DROOP, Z011000120Z011000130 0800520100DCA-600SSK Nameplate and Decals Decal 3-PHASE Output Terminal Procedure GroupDecal Handling Procedures Decal Water Drain CockTerms and Conditions of Sale Parts FreightpolicyDCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10 HERE’S HOW to GET Help

DCA-600SSK specifications

The Multiquip DCA-600SSK is a rugged, reliable, and high-performance mobile generator that caters to a wide range of applications, from construction sites to outdoor events. Designed for durability and efficiency, the DCA-600SSK is notable for its robust construction and advanced technologies that ensure reliable power delivery.

At its core, the DCA-600SSK is powered by a reliable, fuel-efficient diesel engine. This engine not only provides consistent power output but also offers extended run times, making it ideal for long-duration use in remote locations. The generator delivers a remarkable 600 kVA of power, allowing it to support heavy machinery or multiple smaller loads simultaneously.

One of the standout features of the DCA-600SSK is its impressive sound attenuation design. The generator is enclosed in a weather-resistant, sound-attenuated housing that significantly reduces noise levels, making it suitable for use in noise-sensitive environments, such as residential areas or events.

Additionally, the DCA-600SSK is equipped with a user-friendly digital control panel that provides comprehensive monitoring capabilities. This panel includes features such as voltage and frequency regulation, along with automatic start/stop functionality, which enhances both ease of use and operational efficiency. The digital display allows operators to monitor critical parameters at a glance, ensuring optimal performance and safety.

The generator is also designed with mobility in mind. It comes with forklift pockets and lifting hooks, making it easy to transport and relocate. This portability ensures quick setup and deployment, which is especially advantageous in dynamic job sites or temporary power needs.

Another important characteristic of the DCA-600SSK is its dual-frequency capability. It can operate at either 50 Hz or 60 Hz, making it versatile for international applications. This adaptability enables users to utilize the generator in various regions without modifying equipment or loads significantly.

Finally, safety features are paramount in the design of the DCA-600SSK. It includes fully automatic safety shutdowns for low oil pressure, high coolant temperature, and overload protection, safeguarding the generator from potential damage and ensuring dependable performance in demanding conditions.

In summary, the Multiquip DCA-600SSK is a powerhouse generator combining high performance, advanced technology, and user-centric design. Its efficiency, portability, and durability make it an excellent choice for professionals seeking reliable power solutions in various settings.