Multiquip DCA-600SSK Rules for Safe Operation, Towing & Transporting Safety, Emergencies

Page 15

DCA-600SSK — RULES FOR SAFE OPERATION

Towing & Transporting Safety

To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.

The following list of safety precautions should be followed when towing your generator:

CAUTION - FOLLOWTOWING REGULATIONS

Check with your local county or state safety towing regulations, in addition to meeting Department of Transportation (DOT) SafetyTowing Regulations, before towing your generator.

ALWAYS shutdown engine before transporting.

Tighten both fuel tank caps securely.

If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. Follow the listed Towing & Transporting Safety guidelines for basic towing techniques.

Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer "gross vehicle weight rating.”

ALWAYS inspect the hitch and coupling for wear. NEVER tow a trailer with defective hitches, couplings, chains etc.

Check the tire air pressure on both towing vehicle and trailer. Trailer tires should be inflated to 50 psi cold. Also check the tire tread wear on both vehicles.

ALWAYS make sure the trailer is equipped with a "Safety Chain".

ALWAYS attach trailer’s safety chains to towing vehicle properly.

ALWAYS make sure the vehicle and trailer directional, backup, brake, and trailer lights are connected and working properly.

DOT Requirements include the following:

Connect and test electric brake operation.

Secure portable power cables in cable tray with tie wraps.

The maximum speed for highway towing is 55 MPH unless posted otherwise. Recommended off-road towing is not to exceed 15 MPH or less depending on type of terrain.

Place chock blocks underneath wheel to prevent rolling, while parked.

Use the trailer’s swivel jack to adjust the trailer height to a level position while parked.

Avoid sudden stops and starts. This can cause skidding, or jack-knifing. Smooth, gradual starts and stops will improve towing.

Avoid sharp turns.

Trailer should be adjusted to a level position at all times when towing.

Raise and lock trailer wheel stand in up position when transporting.

The maximum speed for highway towing is 55 MPH unless posted otherwise. Recommended off-road towing is not to exceed 15 MPH or less depending on type of terrain.

Place support blocks underneath the trailer’s bumper to prevent tipping, while parked.

Avoid sharp turns to prevent rolling.

DO NOT transport generator with fuel in tank.

Emergencies

ALWAYS know the location of the nearest fire extinguisher.

ALWAYS know the location of the nearest and first aid kit.

ALWAYS know the location of the nearest phone or keep a phone on the job site, in case of emergencies.

ALWAYS have easy access to the phone numbers of the nearest Ambulance, Doctor and Fire Department. This information will be invaluable in the case of an emergency.

DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 15

Image 15
Contents Model DCA-600SSK Diesel engine exhaust and some Proposition 65WARNINGDCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-600SSK Specifications DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10 Dimensions DCA-600SSK Dimensions TOP and SideDCA-600SSK Dimensions Front , Rear and Doors Hazard Symbols DCA-600SSK Safety Message Alert SymbolsThis generator, other property DCA-600SSK Safety Message Alert SymbolsBurns General SafetyElectrical Safety DCA-600SSK Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyTowing & Transporting Safety DCA-600SSK Rules for Safe OperationEmergencies Typical Generator Grounding Application DCA-600SSK InstallationDCA-600SSK Installation Outdoor InstallationMounting DCA-600SSK -TOWING Rules for Safe Operation Towing Safety PrecautionsDCA-600SSK TRAILER-SAFETY Guidelines Explanation of ChartCoupler Type of hitch used on the trailer for towing DCA-600SSK -TRAILER-SPECIFICATIONS Specifications DCA-600SSK -TRAILER-SPECIFICATIONSMachine Safety Decals DCA-600SSK Operation and Safety DecalsDCA-600SSK Operation and Safety Decals DCA-600SSK Operation and Safety Decals DCA-600SSK Operation and Safety Decals DCA-600SSK General Information Generator Major Components DCA-600SSK Major ComponentsGenerator Control Panel DCA-600SSK Generator Control PanelPilot Lamp Indicates that the generator is working properly DCA-600SSK Generator Control PanelEngine Operating Panels DCA-600SSK Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining Output Terminal Panel Output Terminal FamiliarizationAccess to Uvwo Terminals DCA-600SSK Output Terminal Panel Overview120VAC Gfci Receptacles Over Current Relay Connecting LoadsMaximum Power Output KW DCA-600SSK Output Terminal Panel OverviewSingle Phase Load Three Phase LoadDCA-600SSK- Load Application 240V 480V Generator OutputVoltagesVoltage Change-Over Board Generator AmperageHow to Read the Output Terminal Gauge DCA-600SSK Generator OUTPUTS/GAUGE ReadingMaximum Amps 1Ø-240V Uvwo Terminal Output Voltages DCA-600SSK Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-600SSK Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesDCA-600SSK PRE-SETUP Circuit BreakersLubrication Oil Refueling Procedure RefuelingFuel from the secondary inner Full Trailer Tank Operation Freezing Weather DCA-600SSK- PRE-SETUPCleaning the Radiator Air Cleaner Fan Belt TensionAlternator BatteryBattery Cable Installation WiringGenerator and Control Panel DCA-600SSK GEN. START-UP Procedure ManualEngines exhaust contains harmful emissions If applicable perform the followingSet the battery ON/OFF switch to the on position DCA-600SSK- Generator START-UP Procedure ManualOil Pressure Gauge DCA-600SSK- Generator START-UP Procedure ManualPre-Heat Button Lamp DCA-600SSK Generator START-UP Procedure ManualSet the engine speed switch to the High position DCA-600SSK Generator START-UP Procedure Auto ModeDCA-600SSK Generator SHUT-DOWN Procedure Emergency Shutdown ProcedureEngine Shutdown Controller S/N 3698617~ Inspection / Maintenance DCA-600SSK MaintenanceGeneral Inspection Air CleanerService Daily Cleaning the Fuel StrainerFlushing Out Radiator and Changing Coolant Changing OilReplacing Fuel Filter Removal From Long Term Storage Cleaning Breather ElementGreasing Generator StorageBattery Charger/Jacket Water Heater Power Connections DCA-600SSK -TRAILER Brakes Maintenance Suspension DCA-600SSK -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationLug nuts DCA-600SSK -TRAILER MaintenanceLug Nut Torque Requirements Start all wheel lug nuts by handTrailer Wiring Diagram 5-Pin DCA-600SSK -TRAILER-WIRING DiagramDCA-600SSK -TRAILER-WIRING Diagram Generator Wiring Diagram DCA-600SSK -GENERATORWIRING DiagramMain Circuit Breaker Wiring Diagram DCA-600SSK Generator Wiring Diagram Main BreakerEngine Wiring Diagram DCA-600SSK Engine Wiring DiagramDCA-600SSK Engine Wiring Diagram Electronic Governor Controller DCA-600SSK Electronic GOV. Controller Wiring DiagramStarter does not run Engine does not startDeficient output DCA-600SSK -TROUBLESHOOTING EngineEngine revolution is not SmoothGenerator Troubleshooting DCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINEEngine Controller Troubleshooting Mpec DCA-600SSK -TROUBLESHOOTING MpecXxxxx only Not Used on Explanation of Code in Remarks ColumnDCA-600SSK Suggested Spare Parts DCA-600SSK w/SA6D170AE-1 Komatsu EngineQty Description Generator Assy DCA-600SSK Generator AssyFAN Balancing Weight KITField Assy Insulator WasherDCA-600SSK Generator Assy GASKET, Bearing GrommetPlain Washer COVER, BearingControl BOX Assy DCA-600SSK Control BOX AssyFuse 30A Over Current RelayBracket Fuse Left Side 5ADCA-600SSK Control BOX Assy WASHER, Lock Change TerminalTerminal Plate Change PlateDCA-600SSK Control BOX Assy DCA-600SSK Control BOX ASSY. S/N 3692433 and below DCA-600SSK Control BOX Assy Speed Sensor Engine & Radiator Assy DCA-600SSK Engine & Radiator AssyInclude Item W BRACKET, RadiatorEngine Foot DCA-600SSK Engine & Radiator Assy Bushing AIR Cleaner AssyAIR Cleaner Connector GASKET, AC ConnectorEngine Operating Panel Assy DCA-600SSK Engine Operating Panel AssyRubber Cover SET PLATE, Battery SwitchSTAY, Battery Switch Support LEGOutput Terminal Assy DCA-600SSK Outputterminal AssyCOVER, Output Terminal Output TerminalBRACKET, Output Terminal TerminalDCA-600SSK Outputterminal Assy Cover StopperBattery Assy DCA-600SSK Battery AssyBattery Bolt BatteryBattery Sheet Battery BandMuffler Assy DCA-600SSK Muffler AssyGasket MufflerExhaust Pipe Outlet PipeFuel Tank Assy DCA-600SSK Fueltank AssyTank Sheet HOSE, Fuel GaugeTank Band PAD, Tank BandEnclosure #1 Assy DCA-600SSK Enclosure #1 AssyPart Name QTY Remarks Enclosure #2 Assy DCA-600SSK Enclosure #2 AssyLining Rear FrameLouver Panel COVER, Rear FrameDCA-600SSK Enclosure #2 Assy Guide CAPEmblem Roof PanelEnclosure #3 Assy DCA-600SSK Enclosure #3 AssyHinge Side PanelSide Door DuctRubber Seal Assy DCA-600SSK Rubber Seal Assy0228900990 02289016400228900970 0228901100Name Plate and Decals DCA-600SSK Nameplate and Decals0800520100 Decal DROOP, Z011000120Z011000130 Z011000150DCA-600SSK Nameplate and Decals Decal Water Drain Cock Procedure GroupDecal Handling Procedures Decal 3-PHASE Output TerminalFreightpolicy Terms and Conditions of Sale PartsDCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10 HERE’S HOW to GET Help

DCA-600SSK specifications

The Multiquip DCA-600SSK is a rugged, reliable, and high-performance mobile generator that caters to a wide range of applications, from construction sites to outdoor events. Designed for durability and efficiency, the DCA-600SSK is notable for its robust construction and advanced technologies that ensure reliable power delivery.

At its core, the DCA-600SSK is powered by a reliable, fuel-efficient diesel engine. This engine not only provides consistent power output but also offers extended run times, making it ideal for long-duration use in remote locations. The generator delivers a remarkable 600 kVA of power, allowing it to support heavy machinery or multiple smaller loads simultaneously.

One of the standout features of the DCA-600SSK is its impressive sound attenuation design. The generator is enclosed in a weather-resistant, sound-attenuated housing that significantly reduces noise levels, making it suitable for use in noise-sensitive environments, such as residential areas or events.

Additionally, the DCA-600SSK is equipped with a user-friendly digital control panel that provides comprehensive monitoring capabilities. This panel includes features such as voltage and frequency regulation, along with automatic start/stop functionality, which enhances both ease of use and operational efficiency. The digital display allows operators to monitor critical parameters at a glance, ensuring optimal performance and safety.

The generator is also designed with mobility in mind. It comes with forklift pockets and lifting hooks, making it easy to transport and relocate. This portability ensures quick setup and deployment, which is especially advantageous in dynamic job sites or temporary power needs.

Another important characteristic of the DCA-600SSK is its dual-frequency capability. It can operate at either 50 Hz or 60 Hz, making it versatile for international applications. This adaptability enables users to utilize the generator in various regions without modifying equipment or loads significantly.

Finally, safety features are paramount in the design of the DCA-600SSK. It includes fully automatic safety shutdowns for low oil pressure, high coolant temperature, and overload protection, safeguarding the generator from potential damage and ensuring dependable performance in demanding conditions.

In summary, the Multiquip DCA-600SSK is a powerhouse generator combining high performance, advanced technology, and user-centric design. Its efficiency, portability, and durability make it an excellent choice for professionals seeking reliable power solutions in various settings.