Multiquip operation manual DCA-600SSK PRE-SETUP, Circuit Breakers, Lubrication Oil

Page 40

Circuit Breakers

To protect the generator from an overload, a 3-pole, 800 amp, main circuit breaker is provided to protect the UVWO output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the "OFF" position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. Also verify that the oil level is maintained between the two notches (Figure 30) on the dipstick. See Table 11 for proper selection of engine oil.

DCA-600SSKPRE-SETUP

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

REFILLING THE FUEL SYSTEM

CAUTION - REFUELINGTHE GENERATOR

ONLY properly trained personel who have read and understand this section should refill the fuel tank system.

Figure 30. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Komatsu Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classification CH-4

API Service Classification CG-4

API Service Classification CF-4

ACEA Specification E3

ACEA Specification E2

The DCA600SSK series generators may (if equipped with a trailer or skid) have a double fuel tank system (Figure 31), which consists of an internal generator fuel tank, and a trailer mounted fuel tank. It is also possible the generator can be equipped with a skid mounted fuel tank (Figure 32). The skid type fuel system does not use the internal generator fuel tank.

Use the instructions in this section that applies to your type of fuel tank system.

ALWAYS fill the fuel tank with clean and fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel. The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Table 11. Recommended Motor Oil

Temperature

Type Oil

Range

 

14oF ~ 50oF

SAE 10W

(-10oC ~ 10oC)

 

32oF and above

SAE30 or SAE 10W-30

(0oC and above

Figure 31 Double Fuel Tank System

 

PAGE 40 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)

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Contents Model DCA-600SSK Proposition 65WARNING Diesel engine exhaust and someDCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSK Specifications DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10 DCA-600SSK Dimensions TOP and Side DimensionsDCA-600SSK Dimensions Front , Rear and Doors DCA-600SSK Safety Message Alert Symbols Hazard SymbolsDCA-600SSK Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsDCA-600SSK Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyDCA-600SSK Rules for Safe Operation Towing & Transporting SafetyEmergencies DCA-600SSK Installation Typical Generator Grounding ApplicationOutdoor Installation DCA-600SSK InstallationMounting Towing Safety Precautions DCA-600SSK -TOWING Rules for Safe OperationExplanation of Chart DCA-600SSK TRAILER-SAFETY GuidelinesCoupler Type of hitch used on the trailer for towing DCA-600SSK -TRAILER-SPECIFICATIONS DCA-600SSK -TRAILER-SPECIFICATIONS SpecificationsDCA-600SSK Operation and Safety Decals Machine Safety DecalsDCA-600SSK Operation and Safety Decals DCA-600SSK Operation and Safety Decals DCA-600SSK Operation and Safety Decals DCA-600SSK General Information DCA-600SSK Major Components Generator Major ComponentsDCA-600SSK Generator Control Panel Generator Control PanelDCA-600SSK Generator Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-600SSK Engine Operating Panel Engine Operating PanelsFuel Level Gauge Indicates amount of diesel fuel remaining Output Terminal Familiarization Output Terminal PanelDCA-600SSK Output Terminal Panel Overview Access to Uvwo Terminals120VAC Gfci Receptacles Connecting Loads Maximum Power Output KWDCA-600SSK Output Terminal Panel Overview Over Current RelayThree Phase Load Single Phase LoadDCA-600SSK- Load Application Generator OutputVoltages Voltage Change-Over BoardGenerator Amperage 240V 480VDCA-600SSK Generator OUTPUTS/GAUGE Reading How to Read the Output Terminal GaugeMaximum Amps DCA-600SSK Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-600SSK Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-600SSK PRE-SETUPLubrication Oil Refueling Refueling ProcedureFuel from the secondary inner Full Trailer Tank DCA-600SSK- PRE-SETUP Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorDCA-600SSK GEN. START-UP Procedure Manual Engines exhaust contains harmful emissionsIf applicable perform the following Generator and Control PanelDCA-600SSK- Generator START-UP Procedure Manual Set the battery ON/OFF switch to the on positionDCA-600SSK- Generator START-UP Procedure Manual Oil Pressure GaugeDCA-600SSK Generator START-UP Procedure Manual Pre-Heat Button LampDCA-600SSK Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionEmergency Shutdown Procedure DCA-600SSK Generator SHUT-DOWN ProcedureEngine Shutdown Controller S/N 3698617~ DCA-600SSK Maintenance Inspection / MaintenanceAir Cleaner Service DailyCleaning the Fuel Strainer General InspectionChanging Oil Flushing Out Radiator and Changing CoolantReplacing Fuel Filter Cleaning Breather Element GreasingGenerator Storage Removal From Long Term StorageBattery Charger/Jacket Water Heater Power Connections DCA-600SSK -TRAILER Brakes Maintenance DCA-600SSK -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-600SSK -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand Lug nutsDCA-600SSK -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSK -TRAILER-WIRING Diagram DCA-600SSK -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSK Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSK Engine Wiring Diagram Engine Wiring DiagramDCA-600SSK Engine Wiring Diagram DCA-600SSK Electronic GOV. Controller Wiring Diagram Electronic Governor ControllerEngine does not start Starter does not runDCA-600SSK -TROUBLESHOOTING Engine Engine revolution is notSmooth Deficient outputDCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-600SSK -TROUBLESHOOTING Mpec Engine Controller Troubleshooting MpecExplanation of Code in Remarks Column Xxxxx only Not Used onDCA-600SSK w/SA6D170AE-1 Komatsu Engine DCA-600SSK Suggested Spare PartsQty Description DCA-600SSK Generator Assy Generator AssyBalancing Weight KIT Field AssyInsulator Washer FANDCA-600SSK Generator Assy Grommet Plain WasherCOVER, Bearing GASKET, BearingDCA-600SSK Control BOX Assy Control BOX AssyOver Current Relay BracketFuse Left Side 5A Fuse 30ADCA-600SSK Control BOX Assy Change Terminal Terminal PlateChange Plate WASHER, LockDCA-600SSK Control BOX Assy DCA-600SSK Control BOX ASSY. S/N 3692433 and below DCA-600SSK Control BOX Assy Speed Sensor DCA-600SSK Engine & Radiator Assy Engine & Radiator AssyBRACKET, Radiator Include Item WEngine Foot DCA-600SSK Engine & Radiator Assy AIR Cleaner Assy AIR Cleaner ConnectorGASKET, AC Connector BushingDCA-600SSK Engine Operating Panel Assy Engine Operating Panel AssySET PLATE, Battery Switch STAY, Battery SwitchSupport LEG Rubber CoverDCA-600SSK Outputterminal Assy Output Terminal AssyOutput Terminal BRACKET, Output TerminalTerminal COVER, Output TerminalDCA-600SSK Outputterminal Assy Stopper CoverDCA-600SSK Battery Assy Battery AssyBattery Battery SheetBattery Band Battery BoltDCA-600SSK Muffler Assy Muffler AssyMuffler Exhaust PipeOutlet Pipe GasketDCA-600SSK Fueltank Assy Fuel Tank AssyHOSE, Fuel Gauge Tank BandPAD, Tank Band Tank SheetDCA-600SSK Enclosure #1 Assy Enclosure #1 AssyPart Name QTY Remarks DCA-600SSK Enclosure #2 Assy Enclosure #2 AssyRear Frame Louver PanelCOVER, Rear Frame LiningDCA-600SSK Enclosure #2 Assy CAP EmblemRoof Panel GuideDCA-600SSK Enclosure #3 Assy Enclosure #3 AssySide Panel Side DoorDuct HingeDCA-600SSK Rubber Seal Assy Rubber Seal Assy0228901640 02289009700228901100 0228900990DCA-600SSK Nameplate and Decals Name Plate and DecalsDecal DROOP, Z011000120 Z011000130Z011000150 0800520100DCA-600SSK Nameplate and Decals Procedure Group Decal Handling ProceduresDecal 3-PHASE Output Terminal Decal Water Drain CockTerms and Conditions of Sale Parts FreightpolicyDCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10 HERE’S HOW to GET Help

DCA-600SSK specifications

The Multiquip DCA-600SSK is a rugged, reliable, and high-performance mobile generator that caters to a wide range of applications, from construction sites to outdoor events. Designed for durability and efficiency, the DCA-600SSK is notable for its robust construction and advanced technologies that ensure reliable power delivery.

At its core, the DCA-600SSK is powered by a reliable, fuel-efficient diesel engine. This engine not only provides consistent power output but also offers extended run times, making it ideal for long-duration use in remote locations. The generator delivers a remarkable 600 kVA of power, allowing it to support heavy machinery or multiple smaller loads simultaneously.

One of the standout features of the DCA-600SSK is its impressive sound attenuation design. The generator is enclosed in a weather-resistant, sound-attenuated housing that significantly reduces noise levels, making it suitable for use in noise-sensitive environments, such as residential areas or events.

Additionally, the DCA-600SSK is equipped with a user-friendly digital control panel that provides comprehensive monitoring capabilities. This panel includes features such as voltage and frequency regulation, along with automatic start/stop functionality, which enhances both ease of use and operational efficiency. The digital display allows operators to monitor critical parameters at a glance, ensuring optimal performance and safety.

The generator is also designed with mobility in mind. It comes with forklift pockets and lifting hooks, making it easy to transport and relocate. This portability ensures quick setup and deployment, which is especially advantageous in dynamic job sites or temporary power needs.

Another important characteristic of the DCA-600SSK is its dual-frequency capability. It can operate at either 50 Hz or 60 Hz, making it versatile for international applications. This adaptability enables users to utilize the generator in various regions without modifying equipment or loads significantly.

Finally, safety features are paramount in the design of the DCA-600SSK. It includes fully automatic safety shutdowns for low oil pressure, high coolant temperature, and overload protection, safeguarding the generator from potential damage and ensuring dependable performance in demanding conditions.

In summary, the Multiquip DCA-600SSK is a powerhouse generator combining high performance, advanced technology, and user-centric design. Its efficiency, portability, and durability make it an excellent choice for professionals seeking reliable power solutions in various settings.