Contents
Model DCA-600SSK
Diesel engine exhaust and some
Proposition 65WARNING
DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
Table of Contents
Ordering parts has never been easier
Parts Ordering Procedures
DCA-600SSK Specifications
DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
Dimensions
DCA-600SSK Dimensions TOP and Side
DCA-600SSK Dimensions Front , Rear and Doors
Hazard Symbols
DCA-600SSK Safety Message Alert Symbols
This generator, other property
DCA-600SSK Safety Message Alert Symbols
Burns
General Safety
Electrical Safety
DCA-600SSK Rules for Safe Operation
Generator Grounding
Battery Safety
Maintenance Safety
Towing & Transporting Safety
DCA-600SSK Rules for Safe Operation
Emergencies
Typical Generator Grounding Application
DCA-600SSK Installation
DCA-600SSK Installation
Outdoor Installation
Mounting
DCA-600SSK -TOWING Rules for Safe Operation
Towing Safety Precautions
DCA-600SSK TRAILER-SAFETY Guidelines
Explanation of Chart
Coupler Type of hitch used on the trailer for towing
DCA-600SSK -TRAILER-SPECIFICATIONS
Specifications
DCA-600SSK -TRAILER-SPECIFICATIONS
Machine Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK Operation and Safety Decals
DCA-600SSK General Information
Generator Major Components
DCA-600SSK Major Components
Generator Control Panel
DCA-600SSK Generator Control Panel
Pilot Lamp Indicates that the generator is working properly
DCA-600SSK Generator Control Panel
Engine Operating Panels
DCA-600SSK Engine Operating Panel
Fuel Level Gauge Indicates amount of diesel fuel remaining
Output Terminal Panel
Output Terminal Familiarization
Access to Uvwo Terminals
DCA-600SSK Output Terminal Panel Overview
120VAC Gfci Receptacles
Over Current Relay
Connecting Loads
Maximum Power Output KW
DCA-600SSK Output Terminal Panel Overview
Single Phase Load
Three Phase Load
DCA-600SSK- Load Application
240V 480V
Generator OutputVoltages
Voltage Change-Over Board
Generator Amperage
How to Read the Output Terminal Gauge
DCA-600SSK Generator OUTPUTS/GAUGE Reading
Maximum Amps
1Ø-240V Uvwo Terminal Output Voltages
DCA-600SSK Output Terminal Panel Connections
Uvwo Terminal Output Voltages
3Ø-240V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
DCA-600SSK Output Terminal Panel Connections
3Ø-480V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
DCA-600SSK PRE-SETUP
Circuit Breakers
Lubrication Oil
Refueling Procedure
Refueling
Fuel from the secondary inner
Full Trailer Tank
Operation Freezing Weather
DCA-600SSK- PRE-SETUP
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Alternator
Battery
Battery Cable Installation
Wiring
Generator and Control Panel
DCA-600SSK GEN. START-UP Procedure Manual
Engines exhaust contains harmful emissions
If applicable perform the following
Set the battery ON/OFF switch to the on position
DCA-600SSK- Generator START-UP Procedure Manual
Oil Pressure Gauge
DCA-600SSK- Generator START-UP Procedure Manual
Pre-Heat Button Lamp
DCA-600SSK Generator START-UP Procedure Manual
Set the engine speed switch to the High position
DCA-600SSK Generator START-UP Procedure Auto Mode
DCA-600SSK Generator SHUT-DOWN Procedure
Emergency Shutdown Procedure
Engine Shutdown Controller S/N 3698617~
Inspection / Maintenance
DCA-600SSK Maintenance
General Inspection
Air Cleaner
Service Daily
Cleaning the Fuel Strainer
Flushing Out Radiator and Changing Coolant
Changing Oil
Replacing Fuel Filter
Removal From Long Term Storage
Cleaning Breather Element
Greasing
Generator Storage
Battery Charger/Jacket Water Heater Power Connections
DCA-600SSK -TRAILER Brakes Maintenance
Suspension
DCA-600SSK -TRAILER Maintenance
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Lug nuts
DCA-600SSK -TRAILER Maintenance
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
Trailer Wiring Diagram 5-Pin
DCA-600SSK -TRAILER-WIRING Diagram
DCA-600SSK -TRAILER-WIRING Diagram
Generator Wiring Diagram
DCA-600SSK -GENERATORWIRING Diagram
Main Circuit Breaker Wiring Diagram
DCA-600SSK Generator Wiring Diagram Main Breaker
Engine Wiring Diagram
DCA-600SSK Engine Wiring Diagram
DCA-600SSK Engine Wiring Diagram
Electronic Governor Controller
DCA-600SSK Electronic GOV. Controller Wiring Diagram
Starter does not run
Engine does not start
Deficient output
DCA-600SSK -TROUBLESHOOTING Engine
Engine revolution is not
Smooth
Generator Troubleshooting
DCA-600SSK -TROUBLESHOOTING GENERATOR/ENGINE
Engine Controller Troubleshooting Mpec
DCA-600SSK -TROUBLESHOOTING Mpec
Xxxxx only Not Used on
Explanation of Code in Remarks Column
DCA-600SSK Suggested Spare Parts
DCA-600SSK w/SA6D170AE-1 Komatsu Engine
Qty Description
Generator Assy
DCA-600SSK Generator Assy
FAN
Balancing Weight KIT
Field Assy
Insulator Washer
DCA-600SSK Generator Assy
GASKET, Bearing
Grommet
Plain Washer
COVER, Bearing
Control BOX Assy
DCA-600SSK Control BOX Assy
Fuse 30A
Over Current Relay
Bracket
Fuse Left Side 5A
DCA-600SSK Control BOX Assy
WASHER, Lock
Change Terminal
Terminal Plate
Change Plate
DCA-600SSK Control BOX Assy
DCA-600SSK Control BOX ASSY. S/N 3692433 and below
DCA-600SSK Control BOX Assy
Speed Sensor
Engine & Radiator Assy
DCA-600SSK Engine & Radiator Assy
Include Item W
BRACKET, Radiator
Engine Foot
DCA-600SSK Engine & Radiator Assy
Bushing
AIR Cleaner Assy
AIR Cleaner Connector
GASKET, AC Connector
Engine Operating Panel Assy
DCA-600SSK Engine Operating Panel Assy
Rubber Cover
SET PLATE, Battery Switch
STAY, Battery Switch
Support LEG
Output Terminal Assy
DCA-600SSK Outputterminal Assy
COVER, Output Terminal
Output Terminal
BRACKET, Output Terminal
Terminal
DCA-600SSK Outputterminal Assy
Cover
Stopper
Battery Assy
DCA-600SSK Battery Assy
Battery Bolt
Battery
Battery Sheet
Battery Band
Muffler Assy
DCA-600SSK Muffler Assy
Gasket
Muffler
Exhaust Pipe
Outlet Pipe
Fuel Tank Assy
DCA-600SSK Fueltank Assy
Tank Sheet
HOSE, Fuel Gauge
Tank Band
PAD, Tank Band
Enclosure #1 Assy
DCA-600SSK Enclosure #1 Assy
Part Name QTY Remarks
Enclosure #2 Assy
DCA-600SSK Enclosure #2 Assy
Lining
Rear Frame
Louver Panel
COVER, Rear Frame
DCA-600SSK Enclosure #2 Assy
Guide
CAP
Emblem
Roof Panel
Enclosure #3 Assy
DCA-600SSK Enclosure #3 Assy
Hinge
Side Panel
Side Door
Duct
Rubber Seal Assy
DCA-600SSK Rubber Seal Assy
0228900990
0228901640
0228900970
0228901100
Name Plate and Decals
DCA-600SSK Nameplate and Decals
0800520100
Decal DROOP, Z011000120
Z011000130
Z011000150
DCA-600SSK Nameplate and Decals
Decal Water Drain Cock
Procedure Group
Decal Handling Procedures
Decal 3-PHASE Output Terminal
Freightpolicy
Terms and Conditions of Sale Parts
DCA-600SSK Operation and Parts Manual STD- REV. #7 04/30/10
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