Multiquip operation manual DCA-85USJ Operation and Parts Manual REV. #0 09/17/04

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PAGE 2 — DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04)

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Contents Parts List NO. M2870400004 Model DCA-85USJ2 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-85USJ Specifications Generator SpecificationsDCA-85USJ Dimensions TOP, Side and Front DCA85USJ Safety Message Alert Symbols Hazard SymbolsDCA85USJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-85USJ Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-85USJ Generator Decals Generator DecalsDCA-85USJ Generator Decals Generator Decals Cont inuedDCA-85USJ Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGenerator Control Panel DCA-85USJ Series Familiarization GeneratorEngine Operating Panel Output Terminal PanelDCA-85USJ Major Components Major Components20 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Adjustment of the generator’s output voltage Ammeter phase-selector switchBe switched off OnlyDCA-85USJ Engine Operating Panel DCA-85USJ Engine Operating Panel DCA-85USJ Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanDCA-85USJ Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchGenerator Amperage Gfci Receptacle Load CapabilityReading Amperage How to Read the OutputTerminal GaugesDCA-85USJ Gauge Reading Uvwo Terminal Output Voltages Three-Phase PositionDCA-85USJ Output Terminal Panel Connections 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesLubrication Oil DCA-85USJ PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan BeltTension Vol % Freezing PointWiring BatteryBattery Cable Installation AlternatorDirect exhaust away from nearby personnel Before StartingEngines exhaust contains harmful emissions Close all engine enclosure doors FigureStarting Manual Position to start the engine FigureOil Pressure Gauge Starting Auto Mode Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure DCA-85USJ Generator SHUT-DOWN ProcedureShutdown Procedure DCA-85USJ Maintenance Replacing Oil Filter Air RemovalCheck Oil Level Replacing Fuel FilterBattery charger To ensure adequate startingDCA-85USJ -TRAILER Maintenance Trailer MaintenanceBrakes DCA-85USJ -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug NutTorque Requirements Start all wheel lug nuts by handDCA-85USJ -TRAILERWIRING Diagram DCA-85USJ Generatorwiring Diagram Generator Wiring DiagramDCA-85USJ Enginewiring Diagram DCA-85USJ -TROUBLESHOOTING Generator DCA-85USJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 If more than one of the same Explanation of Code in Remarks ColumnItems Found In the Items Number Column Part number on this Suggested Spare Parts list DCA-85USJ Suggested Spare PartsDCA-85USJ Generator Assy 0012810035 B61100001028101070033 8101611004DCA-85USJ Control BOX Assy DCA-85USJ Control BOX Assy 60 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0601810245 0602103092PL-05 0602120096DCA-85USJ Engine & Radiator Assy 0602041292 M29232000144045TF275 RE50483664 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0603306590 06020225630602022561 0603300285DCA-85USJ Outputterminal Assy M9220100404 M3230700003M9220100304 0039316000DCA-85USJ Battery Assy M9310500014 0602220187627MFD M9103000304DCA-85USJ Muffler Assy M2333000703 M23301007030017112030 M2333200204DCA-85USJ Fueltank Assy 0605501073 M23630009020605505070 0605516090DCA-85USJ Enclosure #1 Assy 0603306797 M2413001502M2363300203 M242300070276 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M3433000803 M242320120324A M2493103404 M3433000813DCA-85USJ Enclosure #2 Assy 8400021~ M3443000802M3443000812 M349330320380 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M2453001803 M245300170318A M2493404704 19A M2493405104DCA-85USJ Rubber Seals Assy 0229201240 02292008700229201130 0228900660DCA-85USJ Name Plate Assy M25000050 M15000020M15000070 M2520001086 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M9520100404 M9520100204M9520100304 M9520100503Terms and Conditions of Sale Parts FreightpolicyDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Your Local Dealer is