Multiquip operation manual DCA-85USJ PRE-SETUP, Circuit Breakers, Lubrication Oil, Fuel Check

Page 32

Circuit Breakers

To protect the generator from an overload, a 3-pole, 250 amp, main circuit breaker is provided to protect the U,V, and W OutputTerminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 31) on the dipstick. See Table 10 for proper selection of engine oil.

Figure 31. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the John Deere Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classification CC/SC

API Service Classification CC/SD

API Service Classification CC/SE

API Service Classification CC/SF

 

Table 10. Recommended Motor Oil

 

F

C

 

 

 

OIL: SAE

 

 

 

 

 

 

 

 

 

 

 

 

 

122

50

 

 

 

 

 

 

 

 

 

104

40

 

 

 

 

10W/40

 

 

 

 

86

30

 

 

 

 

 

 

 

20W40

68

20

10W40

30

 

 

15W30

 

 

50

10

 

 

10W30

10W

32

0

 

5W30

-14

-10

OIL

-4

-20

 

 

ARCTIC

 

 

 

 

 

 

-22

-30

 

 

 

 

 

 

 

 

-40

-40

 

 

 

 

 

 

 

 

DCA-85USJPRE-SETUP

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION - REFUELINGTHE GENERATOR

ONLY properly trained personel who have read and understand this section should refill the fuel tank system.

The generator unit has an internal fuel tank located at the bottom of the cabinet (Figure 32). ALWAYS fill the fuel tank with clean and fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 32. Internal Fuel Tank System

PAGE 32 — DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04)

Image 32
Contents Parts List NO. M2870400004 Model DCA-85USJ2 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-85USJ Specifications Generator SpecificationsDCA-85USJ Dimensions TOP, Side and Front DCA85USJ Safety Message Alert Symbols Hazard SymbolsDCA85USJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-85USJ Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-85USJ Generator Decals Generator DecalsDCA-85USJ Generator Decals Generator Decals Cont inuedDCA-85USJ Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingDCA-85USJ Series Familiarization Generator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-85USJ Major Components Major Components20 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Ammeter phase-selector switch Be switched offAdjustment of the generator’s output voltage OnlyDCA-85USJ Engine Operating Panel DCA-85USJ Engine Operating Panel DCA-85USJ Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-85USJ Load Application Motors and motor-drivenVoltage Selector Switch Generator AmperageGenerator OutputVoltages Gfci Receptacle Load CapabilityReading Amperage How to Read the OutputTerminal GaugesDCA-85USJ Gauge Reading Three-Phase Position DCA-85USJ Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-85USJ PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan BeltTensionOperation FreezingWeather Vol % Freezing PointBattery Battery Cable InstallationWiring AlternatorBefore Starting Engines exhaust contains harmful emissionsDirect exhaust away from nearby personnel Close all engine enclosure doors FigureStarting Manual Position to start the engine FigureOil Pressure Gauge Starting Auto Mode Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure DCA-85USJ Generator SHUT-DOWN ProcedureShutdown Procedure DCA-85USJ Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterBattery charger To ensure adequate startingDCA-85USJ -TRAILER Maintenance Trailer MaintenanceDCA-85USJ -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug NutTorque Requirements Start all wheel lug nuts by handDCA-85USJ -TRAILERWIRING Diagram DCA-85USJ Generatorwiring Diagram Generator Wiring DiagramDCA-85USJ Enginewiring Diagram DCA-85USJ -TROUBLESHOOTING Generator DCA-85USJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 If more than one of the same Explanation of Code in Remarks ColumnItems Found In the Items Number Column Part number on this Suggested Spare Parts list DCA-85USJ Suggested Spare PartsDCA-85USJ Generator Assy B6110000102 81010700330012810035 8101611004DCA-85USJ Control BOX Assy DCA-85USJ Control BOX Assy 60 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0602103092 PL-050601810245 0602120096DCA-85USJ Engine & Radiator Assy M2923200014 4045TF2750602041292 RE50483664 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0602022563 06020225610603306590 0603300285DCA-85USJ Outputterminal Assy M3230700003 M9220100304M9220100404 0039316000DCA-85USJ Battery Assy 0602220187 627MFDM9310500014 M9103000304DCA-85USJ Muffler Assy M2330100703 0017112030M2333000703 M2333200204DCA-85USJ Fueltank Assy M2363000902 06055050700605501073 0605516090DCA-85USJ Enclosure #1 Assy M2413001502 M23633002030603306797 M242300070276 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M2423201203 24A M2493103404M3433000803 M3433000813DCA-85USJ Enclosure #2 Assy M3443000802 M34430008128400021~ M349330320380 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M2453001703 18A M2493404704M2453001803 19A M2493405104DCA-85USJ Rubber Seals Assy 0229200870 02292011300229201240 0228900660DCA-85USJ Name Plate Assy M15000020 M15000070M25000050 M2520001086 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M9520100204 M9520100304M9520100404 M9520100503Terms and Conditions of Sale Parts FreightpolicyDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Your Local Dealer is