Multiquip DCA-85USJ Operation FreezingWeather, Vol % Freezing Point, Cleaning the Radiator

Page 34

Coolant (John Deere Antifreeze/Summer Coolant/Water)

John Deere recommends John Deere Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the John Deere Engine Owner's Manual for further details.

WARNING - BURN HAZARDS

If adding coolant/antifreeze mix to the radiator, DO NOT remove the radiator cap until the unit has completely cooled.The possibility of hot! coolant exists which can cause severe burns.

Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 11 for engine, radiator, and recovery tank coolant capacities. Make sure the coolant level in the recovery tank is always between the "H" and the "L" markings.

Table 11. Coolant Capacity

Engine and Radiator

3.7 Gal. (14 liters)

 

 

Reserve Tank

2 Quarts (1.9 liters)

 

 

Operation FreezingWeather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 12) has been added.

Table 12. Anti-Freeze

Operating Temperatures

Vol %

Freezing Point

 

 

Anti-Freeze

 

 

°C

°F

 

 

 

 

50

-37

-34

 

 

 

DCA-85USJPRE-SETUP

Cleaning the Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the negative battery terminal disconnected.

Air Cleaner

Periodic cleaning/replacement is necessary. Inspect it in accordance with the John Deere Engine Owner's Manual.

Fan BeltTension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear and adjust it in accordance with the John

Deere Engine Owner's Manual.

The fan belt tension is proper if the fan belt bends 10 to 15

mm(Figure 37) when depressed with the thumb as shown below.

Figure 37. Fan Belt Tension

CAUTION - ROTATING PARTS

NEVER place hands near the belts or fan while the generator set is running.

NOTE

When the antifreeze is mixed with

water, the antifreeze mixing ratio

 

 

must be less than 50%.

PAGE 34 — DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04)

Image 34
Contents Parts List NO. M2870400004 Model DCA-85USJ2 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-85USJ Specifications Generator SpecificationsDCA-85USJ Dimensions TOP, Side and Front DCA85USJ Safety Message Alert Symbols Hazard SymbolsDCA85USJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-85USJ Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-85USJ Generator Decals Generator DecalsDCA-85USJ Generator Decals Generator Decals Cont inuedDCA-85USJ Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGenerator Control Panel DCA-85USJ Series Familiarization GeneratorEngine Operating Panel Output Terminal PanelDCA-85USJ Major Components Major Components20 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Adjustment of the generator’s output voltage Ammeter phase-selector switchBe switched off OnlyDCA-85USJ Engine Operating Panel DCA-85USJ Engine Operating Panel DCA-85USJ Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanDCA-85USJ Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchGenerator Amperage Gfci Receptacle Load CapabilityDCA-85USJ Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Uvwo Terminal Output Voltages Three-Phase PositionDCA-85USJ Output Terminal Panel Connections 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesLubrication Oil DCA-85USJ PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan BeltTension Vol % Freezing PointWiring BatteryBattery Cable Installation AlternatorDirect exhaust away from nearby personnel Before StartingEngines exhaust contains harmful emissions Close all engine enclosure doors FigureStarting Manual Position to start the engine FigureOil Pressure Gauge Starting Auto Mode Place the Mpec Control Switch in the Auto positionShutdown Procedure DCA-85USJ Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure DCA-85USJ Maintenance Replacing Oil Filter Air RemovalCheck Oil Level Replacing Fuel FilterBattery charger To ensure adequate startingDCA-85USJ -TRAILER Maintenance Trailer MaintenanceBrakes DCA-85USJ -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug NutTorque Requirements Start all wheel lug nuts by handDCA-85USJ -TRAILERWIRING Diagram DCA-85USJ Generatorwiring Diagram Generator Wiring DiagramDCA-85USJ Enginewiring Diagram DCA-85USJ -TROUBLESHOOTING Generator DCA-85USJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Items Found In the Items Number Column Explanation of Code in Remarks ColumnIf more than one of the same Part number on this Suggested Spare Parts list DCA-85USJ Suggested Spare PartsDCA-85USJ Generator Assy 0012810035 B61100001028101070033 8101611004DCA-85USJ Control BOX Assy DCA-85USJ Control BOX Assy 60 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0601810245 0602103092PL-05 0602120096DCA-85USJ Engine & Radiator Assy 0602041292 M29232000144045TF275 RE50483664 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0603306590 06020225630602022561 0603300285DCA-85USJ Outputterminal Assy M9220100404 M3230700003M9220100304 0039316000DCA-85USJ Battery Assy M9310500014 0602220187627MFD M9103000304DCA-85USJ Muffler Assy M2333000703 M23301007030017112030 M2333200204DCA-85USJ Fueltank Assy 0605501073 M23630009020605505070 0605516090DCA-85USJ Enclosure #1 Assy 0603306797 M2413001502M2363300203 M242300070276 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M3433000803 M242320120324A M2493103404 M3433000813DCA-85USJ Enclosure #2 Assy 8400021~ M3443000802M3443000812 M349330320380 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M2453001803 M245300170318A M2493404704 19A M2493405104DCA-85USJ Rubber Seals Assy 0229201240 02292008700229201130 0228900660DCA-85USJ Name Plate Assy M25000050 M15000020M15000070 M2520001086 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M9520100404 M9520100204M9520100304 M9520100503Terms and Conditions of Sale Parts FreightpolicyDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Your Local Dealer is