Multiquip DCA-85USJ B6110000102, 8101070033, 0012810035, 8101611004, 0012110030, 0042510000

Page 57

DCA-85USJ — GENERATOR ASSY.

GENERATOR ASSY.

 

 

 

NO.

 

PART NO.

PART NAME

QTY.

REMARKS

1

 

B6110000102

ROTOR ASSY

1

INCLUDES ITEMS W/*

1-1*

 

FIELD ASSY.

1

 

1-2*

8101070033

FAN

1

 

1-3*

0012810035

HEX, HEAD BOLT

8

 

1-4*

8101611004

COUPLING DISK

5

 

1-5*

 

BALANCING PLATE

1

MUST PURCHASE ROTOR ASSY.

1-6*

0012110030

HEX, HEAD BOLT

8

 

1-7*

0042510000

SPRING WASHER

8

 

1-8*

8101026013

SET PLATE, RECTIFIER

1

MUST PURCHASE ROTOR ASSY.

1-9*

0601821349

RECTIFIER

2

PT3610

1-10*

0601822601

SURGE ABSORBER

1

ERZ-M14JK621A

1-11*

8001020004

INSULATOR WASHER

1

 

1-12*

8001020504

INSULATOR WASHER

1

 

1-13*

0010110020

HEX, HEAD BOLT

4

 

1-14*

0040010000

SPRING WASHER

4

 

1-15*

0601000209

BALANCING WEIGHT KIT

1

6311DDUC3

1-16

0071906311

BEARING

1

2

*

M2163400003

COUPLING RING

1

 

3

 

0343204170

HEX, HEAD BOLT

8

 

4

 

0043604000

SPRING WASHER

8

 

5

 

B6130000303

STATOR ASSY

1

B6134000304

6

 

0845041804

GROMMET

2

 

7

 

8101315202

END BRACKET

1

 

8

 

8101350013

FIELD ASSY. EXCITER

1

B6134000304

9

 

0012110070

HEX, HEAD BOLT

4

 

10

 

0042610000

SPRING WASHER

4

 

11

 

0041210000

PLAIN WASHER

4

 

12

 

0017110035

HEX, HEAD BOLT

6

 

13

 

8101310014

COVER, BEARING

1

 

14

 

8131312014

GASKET, BEARING

1

 

15

 

0017106012

HEX, HEAD BOLT

6

 

16

 

8101331003

COVER, END BRACKET

1

 

17

 

0017106012

HEX, HEAD BOLT

4

 

18

 

8101333003

COVER, END BRACKET

1

 

19

 

0340406040

HEX, HEAD BOLT

1

 

20

 

0041206000

PLAIN WASHER

1

 

21

 

0012810030

HEX, HEAD BOLT

12

 

22

 

8111332014

COVER, FAN

1

 

23

 

0340406040

HEX, HEAD BOLT

1

 

24

 

0041206000

PLAIN WASHER

1

 

25

 

0600815000

NUT

1

 

26

 

0605000010

RUBBER SUSPENSION

2

 

27

 

0030012000

HEX, NUT

2

 

27A

 

0040012000

SPRING WASHER

2

 

27B

 

0041212000

PLAIN WASHER

2

 

28

 

0070506306

BEARING

1

6306ZZ

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 57

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Contents Model DCA-85USJ Parts List NO. M28704000042 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresGenerator Specifications DCA-85USJ SpecificationsDCA-85USJ Dimensions TOP, Side and Front Hazard Symbols DCA85USJ Safety Message Alert SymbolsThis generator, other property, or DCA85USJ Safety Message Alert SymbolsDCA-85USJ Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyBattery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-85USJ Generator DecalsGenerator Decals Cont inued DCA-85USJ Generator DecalsTypical Generator Grounding Application DCA-85USJ InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingEngine Operating Panel DCA-85USJ Series Familiarization GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-85USJ Major Components20 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Be switched off Ammeter phase-selector switchAdjustment of the generator’s output voltage OnlyDCA-85USJ Engine Operating Panel DCA-85USJ Engine Operating Panel Output Terminal Familiarization DCA-85USJ Output Terminal Panel FamiliarizationF.C.I. Receptacle 120VAC Gfci ReceptaclesBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-85USJ Load Application Motors and motor-drivenGenerator Amperage Voltage Selector SwitchGenerator OutputVoltages Gfci Receptacle Load CapabilityHow to Read the OutputTerminal Gauges DCA-85USJ Gauge ReadingReading Amperage DCA-85USJ Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-85USJ PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan BeltTension Cleaning the RadiatorOperation FreezingWeather Vol % Freezing PointBattery Cable Installation BatteryWiring AlternatorEngines exhaust contains harmful emissions Before StartingDirect exhaust away from nearby personnel Close all engine enclosure doors FigurePosition to start the engine Figure Starting ManualOil Pressure Gauge Place the Mpec Control Switch in the Auto position Starting Auto ModeDCA-85USJ Generator SHUT-DOWN Procedure Shutdown ProcedureEmergency Shutdown Procedure DCA-85USJ Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterTo ensure adequate starting Battery chargerTrailer Maintenance DCA-85USJ -TRAILER MaintenanceBrake Adjustment DCA-85USJ -TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Start all wheel lug nuts by hand Lug NutTorque RequirementsDCA-85USJ -TRAILERWIRING Diagram Generator Wiring Diagram DCA-85USJ Generatorwiring DiagramDCA-85USJ Enginewiring Diagram DCA-85USJ -TROUBLESHOOTING Generator Engine Controller Troubleshooting Mpec DCA-85USJ -TROUBLESHOOTING Engine ControllerDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Explanation of Code in Remarks Column Items Found In the Items Number ColumnIf more than one of the same DCA-85USJ Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-85USJ Generator Assy 8101070033 B61100001020012810035 8101611004DCA-85USJ Control BOX Assy DCA-85USJ Control BOX Assy 60 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 PL-05 06021030920601810245 0602120096DCA-85USJ Engine & Radiator Assy 4045TF275 M29232000140602041292 RE50483664 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0602022561 06020225630603306590 0603300285DCA-85USJ Outputterminal Assy M9220100304 M3230700003M9220100404 0039316000DCA-85USJ Battery Assy 627MFD 0602220187M9310500014 M9103000304DCA-85USJ Muffler Assy 0017112030 M2330100703M2333000703 M2333200204DCA-85USJ Fueltank Assy 0605505070 M23630009020605501073 0605516090DCA-85USJ Enclosure #1 Assy M2363300203 M24130015020603306797 M242300070276 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 24A M2493103404 M2423201203M3433000803 M3433000813DCA-85USJ Enclosure #2 Assy M3443000812 M34430008028400021~ M349330320380 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 18A M2493404704 M2453001703M2453001803 19A M2493405104DCA-85USJ Rubber Seals Assy 0229201130 02292008700229201240 0228900660DCA-85USJ Name Plate Assy M15000070 M15000020M25000050 M2520001086 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M9520100304 M9520100204M9520100404 M9520100503Freightpolicy Terms and Conditions of Sale PartsDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Your Local Dealer is
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