Multiquip operation manual DCA-85USJ Operation and Parts Manual REV. #0 09/17/04

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DCA-85USJ — ENCLOSURE #2 ASSY.

ENCLOSURE #2 ASSY.

PAGE 80 — DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04)

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Contents Parts List NO. M2870400004 Model DCA-85USJ2 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-85USJ Specifications Generator SpecificationsDCA-85USJ Dimensions TOP, Side and Front DCA85USJ Safety Message Alert Symbols Hazard SymbolsDCA85USJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-85USJ Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-85USJ Generator Decals Generator DecalsDCA-85USJ Generator Decals Generator Decals Cont inuedDCA-85USJ Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingDCA-85USJ Series Familiarization Generator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-85USJ Major Components Major Components20 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Ammeter phase-selector switch Be switched offAdjustment of the generator’s output voltage OnlyDCA-85USJ Engine Operating Panel DCA-85USJ Engine Operating Panel DCA-85USJ Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-85USJ Load Application Motors and motor-drivenVoltage Selector Switch Generator AmperageGenerator OutputVoltages Gfci Receptacle Load CapabilityReading Amperage How to Read the OutputTerminal GaugesDCA-85USJ Gauge Reading Three-Phase Position DCA-85USJ Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-85USJ PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan BeltTensionOperation FreezingWeather Vol % Freezing PointBattery Battery Cable InstallationWiring AlternatorBefore Starting Engines exhaust contains harmful emissionsDirect exhaust away from nearby personnel Close all engine enclosure doors FigureStarting Manual Position to start the engine FigureOil Pressure Gauge Starting Auto Mode Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure DCA-85USJ Generator SHUT-DOWN ProcedureShutdown Procedure DCA-85USJ Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterBattery charger To ensure adequate startingDCA-85USJ -TRAILER Maintenance Trailer MaintenanceDCA-85USJ -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug NutTorque Requirements Start all wheel lug nuts by handDCA-85USJ -TRAILERWIRING Diagram DCA-85USJ Generatorwiring Diagram Generator Wiring DiagramDCA-85USJ Enginewiring Diagram DCA-85USJ -TROUBLESHOOTING Generator DCA-85USJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 If more than one of the same Explanation of Code in Remarks ColumnItems Found In the Items Number Column Part number on this Suggested Spare Parts list DCA-85USJ Suggested Spare PartsDCA-85USJ Generator Assy B6110000102 81010700330012810035 8101611004DCA-85USJ Control BOX Assy DCA-85USJ Control BOX Assy 60 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0602103092 PL-050601810245 0602120096DCA-85USJ Engine & Radiator Assy M2923200014 4045TF2750602041292 RE50483664 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0602022563 06020225610603306590 0603300285DCA-85USJ Outputterminal Assy M3230700003 M9220100304M9220100404 0039316000DCA-85USJ Battery Assy 0602220187 627MFDM9310500014 M9103000304DCA-85USJ Muffler Assy M2330100703 0017112030M2333000703 M2333200204DCA-85USJ Fueltank Assy M2363000902 06055050700605501073 0605516090DCA-85USJ Enclosure #1 Assy M2413001502 M23633002030603306797 M242300070276 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M2423201203 24A M2493103404M3433000803 M3433000813DCA-85USJ Enclosure #2 Assy M3443000802 M34430008128400021~ M349330320380 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M2453001703 18A M2493404704M2453001803 19A M2493405104DCA-85USJ Rubber Seals Assy 0229200870 02292011300229201240 0228900660DCA-85USJ Name Plate Assy M15000020 M15000070M25000050 M2520001086 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M9520100204 M9520100304M9520100404 M9520100503Terms and Conditions of Sale Parts FreightpolicyDCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Your Local Dealer is