Multiquip DCA45USI2 manual General Information

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GENERAL INFORMATION

GENERATOR

This generator (Figure 3) is a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

ENGINE OPERATING PANEL

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Warning Lamp

Fuel Leak Detected Alam Lamp

Pre-Heat Lamp

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Panel Light/Panel Light Switch

ECU Controller

Engine Speed Switch

GENERATOR CONTROL PANEL

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Voltage Regulator

3-Pole, 110 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Starter Relay

Voltage Selector Switch

OUTPUT TERMINAL PANEL

The “Output Terminal Panel” is provided with the following:

Three 120/240V output receptacles (CS-6369), 50A

Three auxiliary circuit breakers, 50A

Two 120V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Five output terminal lugs (3Ø power)

OPEN DELTA EXCITATION SYSTEM

This generator is equipped with the state of the art “Open- Delta” excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectifi ed and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the confi guration of the open delta to the series connection of B to C. This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings. The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a “fixed ceiling” and responds according the demands of the required load.

ENGINE

This generator unit incorporates an ISUZU BU-4JJ1T diesel engine.This engine is designed to meet every performance requirement for the generator. Reference Table 2 for engine specifi cations.

In keeping with MQ Power’s policy of constantly improving its products, the specifi cations quoted herein are subject to change without prior notice.

ELECTRIC GOVERNOR SYSTEM

The electric governor system controls the RPMs of the engine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

EXTENSION CABLES

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 16 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)

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Contents Model DCA45USI2 This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Administrator Reporting Safety DefectsNhtsa Table of Contents DCA45USI2 GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipmentFuel Safety Towing Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineElectrical Safety Grounding SafetyPower Cord/Cable Safety Device. All installations should beBattery Safety Environmental SafetyDCA-45USI2 SpecificationsIsuzu BU-4JJ1T Tier Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Muffl er Assembly Major ComponentsGenerator Control Panel OFFPage Engine Operating Panel OFFEngine Operating Panel Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Generator Outputs Generator Output VoltagesHOW to Read the AC Ammeter and AC Voltage Gauges Generator OUTPUTS/GAUGE ReadingAC Voltmeter Gauge Reading AC Ammeter Gauge ReadingOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesINSPECTION/SETUP Circuit BreakersLubrication OIL Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator AIR Cleaner FAN Belt TensionCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Before StartingStarting Starting ManualEngine Speed Switch High Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure Place the Mpec Control Switch in the OFF/RESET positionGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Radiator Cleaning Check OIL LevelReplacing Oil Filter Flushing OUT Radiator and Replacing CoolantTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Engine ControllerTroubleshooting Generator Troubleshooting Diagnostic Lamp Method of OperationSample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy Balancing Weight Rotor Assy Field AssyRectifier ZNRControl BOX Assy Push Button Switch Diagnostic SwitchControl BOX EdgingControl BOX Assy Selector Switch Switch BracketSwitch Cover BRACKET, SensorControl BOX Assy Switch Alarm LampSWITCH, Panel Light SWITCH, Engine SpeedEngine and Radiator Assy AIR Cleaner ELEMENT, AIR CleanerINDICATOR, AIR Cleaner BRACKET, AIR CleanerEngine and Radiator Assy Connector ElbowLocknut ValveOutput Terminal Assy Terminal Panel Output Terminal BoltTIE Screw Terminal CoverBattery Assy Battery Battery SheetBattery Band Battery Bolt SETMuffler Assy Muffler HEX Head BoltExhaust Pipe Seal ClampFuel Tank Assy Fuel Tank Fuel Tank CAPFuel Sender Unit GasketEnclosure Assy Base Acoustic SheetEnvironmental Tank Front FrameEnclosure Assy Rear Door Window PlateDoor Handle ASS Y Roof PanelRubber Seals Assy Seal Rubber Nameplate and Decals Assy M1550000204 M1550000703M1550000804 M1550001504Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help

DCA45USI2 specifications

The Multiquip DCA45USI2 is a robust and versatile generator that caters to a wide array of power needs across various applications. Designed for both commercial and industrial use, this generator stands out due to its powerful output, durability, and advanced technology.

The DCA45USI2 offers a maximum output of 45 kVA, making it suitable for both demanding construction sites and as a backup power source for critical equipment in emergencies. It operates with a reliable Yanmar diesel engine, known for its fuel efficiency and longevity, ensuring that users can count on consistent performance over extended periods. The unit is built to provide high-quality electrical output, ensuring that sensitive equipment is protected from surges and fluctuations.

One of the standout features of the DCA45USI2 is its sound attenuation technology. Enclosed within a sturdy yet compact frame, this generator is designed to minimize noise levels, making it an ideal choice for urban environments or noise-sensitive applications. The insulation materials used are specifically chosen to absorb sound waves while still allowing for efficient ventilation.

In terms of ease of use, the DCA45USI2 is equipped with a user-friendly control panel that provides comprehensive monitoring capabilities. This includes advanced protective features, such as low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely at all times. The digital display offers real-time information on vital operating parameters, enabling operators to swiftly respond to any issues that may arise.

Another key characteristic of the DCA45USI2 is its portability. Weighing in at a manageable level for its size and capacity, it features heavy-duty wheels and a lifting eye which allow for easy transportation across job sites. This adaptability is crucial for rental companies and contractors who require a reliable source of power on-the-go.

Overall, the Multiquip DCA45USI2 embodies a blend of power, efficiency, and convenience. Its advanced engineering and thoughtful design cater to the needs of various industries, making it a preferred choice among professionals who demand reliability and performance from their equipment. Whether for construction, emergency response, or temporary power solutions, the DCA45USI2 proves to be a formidable ally in getting the job done efficiently and effectively.