Multiquip DCA400SSI manual Electrical Safety, Grounding Safety, Power Cord/Cable Safety

Page 10

SAFETY INFORMATION

ELECTRICAL SAFETY

DANGER

DO NOT touch output terminals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or burn.

The electrical voltage required to

operate the generator can cause severe injury or even death through physical contact with live circuits. Turn generator and all circuit breakers OFF before performing maintenance on the generator or making contact with output terminals.

NEVER insert any objects into the output

receptacles during operation. This is extremely dangerous. The possibility exists of electrical shock, electrocution or death.

Backfeed to a utility system can cause electrocution and/or property damage. NEVER connect the generator to a building’s electrical system without a transfer switch or other approved

device. All installations should be performed by a licensed electrician in accordance with all applicable laws and electrical codes. Failure to do so could result in electrical shock or burn, causing serious injury or even death.

Make sure power cables are securely connected to the generator’s output receptacles. Incorrect connections may cause electrical shock and damage to the generator.

NOTICE

ALWAYS make certain that proper power or extension cord has been selected for the job. See Cable Selection Chart in this manual.

Grounding Safety

DANGER

ALWAYS make sure that electrical circuits are properly grounded to a suitable earth ground (ground rod) per the National Electrical Code (NEC) and local codes before operating generator. Severe injury or death by electrocution can result from operating an ungrounded generator.

NEVER use gas piping as an electrical ground.

Power Cord/Cable Safety

DANGER

NEVER let power cords or cables lay in water.

NEVER stand in water while AC power from the generator is being transferred to a load.

NEVER use damaged or worn cables or cords when connecting equipment to generator. Inspect for cuts in the insulation.

NEVER grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death.

PAGE 10 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

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Contents Model DCA400SSI This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA400SSI GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGenerator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipmentFuel Safety Towing SafetyPower Cord/Cable Safety Electrical SafetyGrounding Safety  The electrical voltage required toBattery Safety Environmental SafetySpecifications DCA400SSIDimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Pilot Lamp Indicates the system is runningOwing from the U,V, and W Output Terminal Lugs to the load Air Filter Alarm When the air fi lter Engine Operating PanelPage Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles 240V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayThree Phase Load Single Phase LoadLoad Application Voltage Change-Over Board Generator OutputsGenerator Output Voltages Generator AmperageGenerator OUTPUTS/GAUGE Reading Maximum Amps3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Lubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Starting ManualFrequency Meter Before connecting this generator to any Generator START-UP Procedure Auto ModeStarting Auto Mode Place the engine speed switch in the High positionEmergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergencyGeneral Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantNot used for long periods of time, apply power to ChargerTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTire Wear/Inflation TIRES/WHEELS/LUG NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controllerTroubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 0018205020 06018424010601823282 0040005000Generator Assy 13B 0041206000 001010606013A 0040006000 C3154400003Engine Operating Panel Assy 1823200010 C33511006030207006000 0021008080Control BOX Assy 0027106016 C32130028020601801170 0601807514Control BOX Assy 0027104016 89446070600601815154 8121468300Control BOX Assy C3213400604 82218148048224117004 0017110035Engine and Radiator Assy 1132402410 C39232001941132402330 8980088400Engine and Radiator Assy C3373200004 06020407790602040582 44A 0207010000Output Terminal Assy 0801830904 C2231700403C0277500004 0039320000Battery Assy 0805007804 0165721052C9109100704 0805006504Muffler Assy 0047010030 C33301004020019110025 C3333001903Fuel Tank ASSY. S/N 3813334 and below 0810105400 C33630025030845500104 0264100525Fuel Tank ASSY. S/N 3813335 and Above C3366704804 0130406000 Joint 1/2 01302060000131506000 Enclosure #1 Assy Base Enclosure #2 Assy Rear Frame Enclosure #3 Assy Splasher Panel Enclosure #3 Assy 0845046904 Rubber Seals Assy 0229201400 Nameplate and Decals Assy Control BOX Group Nameplate and Decals Assy Battery Group Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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DCA400SSI specifications

The Multiquip DCA400SSI is a robust and versatile generator designed for various demanding applications, particularly in construction and industrial settings. This powerful unit is part of Multiquip’s premium line of portable generators, known for their reliability and efficiency.

At the heart of the DCA400SSI is a formidable 400 kW diesel engine that provides exceptional power output while maintaining optimal performance. The generator features a highly efficient cooling system that ensures the engine operates within safe temperature ranges, thus extending its lifespan. Additionally, the DCA400SSI integrates sound attenuation technology that minimizes noise levels, making it suitable for use in noise-sensitive environments such as residential areas or during night-time operations.

One of the standout features of the DCA400SSI is its advanced digital controller. This state-of-the-art technology offers enhanced monitoring and control capabilities, allowing users to easily adjust settings and monitor essential parameters such as voltage, frequency, and running hours. The digital controller includes protective features that safeguard the engine against potential damage, thereby enhancing reliability during operation.

The DCA400SSI also emphasizes user-friendliness. Its intuitive control panel and easy-to-read displays ensure that operators can quickly understand and manage the generator's functions. This is particularly important in emergency situations or during critical operations when time is of the essence. The generator is designed with mobility in mind, equipped with heavy-duty wheels and a sturdy frame, allowing for easy transportation across job sites.

In terms of fuel efficiency, the DCA400SSI stands out with an extended fuel tank that supports longer operation times between refueling. This characteristic is crucial for operations that require continuous power supply without interruptions. The unit’s fuel efficiency is complemented by its eco-friendly emissions level, adhering to stringent environmental regulations, which is vital for contractors seeking sustainable solutions.

Overall, the Multiquip DCA400SSI is engineered to deliver high performance, reliability, and user-friendly operation. Its combination of advanced technologies, operational efficiency, and robust construction makes it an ideal choice for any job that demands dependable power. Whether for construction, industrial applications, or emergency backup, the DCA400SSI continues to reinforce Multiquip's reputation for quality and innovation in the generator market.