Multiquip DCA400SSI manual Troubleshooting Generator

Page 50

TROUBLESHOOTING (GENERATOR)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business offi ce or service plant.

Table 19. Generator Troubleshooting

Symptom

Possible Problem

Solution

 

AC Voltmeter defective?

Check output voltage using a voltmeter.

 

Is wiring connection loose?

Check wiring and repair.

No Voltage Output

Is AVR defective?

Replace if necessary.

 

Defective Rotating Rectifi er?

Check and replace.

 

Defective Exciter Field?

Check for approximately 19 ohms across J & K on CN1

 

Is engine speed correct?

Turn engine throttle lever to “High”.

Low Voltage Output

Is wiring connections loose?

Check wiring and repair.

 

Defective AVR?

Replace if necessary.

High Voltage Output

Is wiring connections loose?

Check wiring and repair.

Defective AVR?

Replace if necessary.

 

 

Short Circuit in load?

Check load and repair.

Circuit Breaker Tripped

Over current?

Confi rm load requirements and reduce.

Defective circuit breaker?

Check and replace.

 

 

Over current Relay actuated?

Confi rm load requirement and replace.

PAGE 50 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

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Contents Model DCA400SSI This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Reporting Safety Defects AdministratorTable of Contents DCA400SSI GeneratorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety Messages Always know the location of the nearest General SafetyGenerator Safety Engine Safety Before servicing equipmentFuel Safety Towing SafetyPower Cord/Cable Safety Electrical SafetyGrounding Safety  The electrical voltage required toBattery Safety Environmental SafetySpecifications DCA400SSIDimensions DimensionsInstallation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Pilot Lamp Indicates the system is runningOwing from the U,V, and W Output Terminal Lugs to the load Air Filter Alarm When the air fi lter Engine Operating PanelPage Terminal legs O and Ground are considered bonded grounds Output Terminal Panel FamiliarizationOutput Terminal Familiarization VAC Gfci Receptacles 240V Twist-Lock Auxiliary ReceptaclesConnecting Loads Over Current RelayLoad Application Single Phase LoadThree Phase Load Voltage Change-Over Board Generator OutputsGenerator Output Voltages Generator AmperageGenerator OUTPUTS/GAUGE Reading Maximum Amps3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages Lubrication OIL INSPECTION/SETUPCircuit Breakers Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCoolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing WeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Starting ManualFrequency Meter Before connecting this generator to any Generator START-UP Procedure Auto ModeStarting Auto Mode Place the engine speed switch in the High positionEmergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Never stop the engine suddenly except in an emergencyAir Cleaner with Dust Indicator MaintenanceGeneral Inspection AIR Cleaner AIR Removal Fuel AdditionFuel Tank Inspection Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing CoolantNot used for long periods of time, apply power to ChargerCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Hydraulic Surge Brakes Brake AdjustmentBrakes ActuatorSuspension TIRES/WHEELS/LUG NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controllerTroubleshooting Diagnostic Lamp Method of OperationPage Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsGenerator Assy 0018205020 06018424010601823282 0040005000Generator Assy 13B 0041206000 001010606013A 0040006000 C3154400003Engine Operating Panel Assy 1823200010 C33511006030207006000 0021008080Control BOX Assy 0027106016 C32130028020601801170 0601807514Control BOX Assy 0027104016 89446070600601815154 8121468300Control BOX Assy C3213400604 82218148048224117004 0017110035Engine and Radiator Assy 1132402410 C39232001941132402330 8980088400Engine and Radiator Assy C3373200004 06020407790602040582 44A 0207010000Output Terminal Assy 0801830904 C2231700403C0277500004 0039320000Battery Assy 0805007804 0165721052C9109100704 0805006504Muffler Assy 0047010030 C33301004020019110025 C3333001903Fuel Tank ASSY. S/N 3813334 and below 0810105400 C33630025030845500104 0264100525Fuel Tank ASSY. S/N 3813335 and Above 0131506000 0130406000 Joint 1/2 0130206000C3366704804 Enclosure #1 Assy Base Enclosure #2 Assy Rear Frame Enclosure #3 Assy Splasher Panel Enclosure #3 Assy 0845046904 Rubber Seals Assy 0229201400 Nameplate and Decals Assy Control BOX Group Nameplate and Decals Assy Battery Group Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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DCA400SSI specifications

The Multiquip DCA400SSI is a robust and versatile generator designed for various demanding applications, particularly in construction and industrial settings. This powerful unit is part of Multiquip’s premium line of portable generators, known for their reliability and efficiency.

At the heart of the DCA400SSI is a formidable 400 kW diesel engine that provides exceptional power output while maintaining optimal performance. The generator features a highly efficient cooling system that ensures the engine operates within safe temperature ranges, thus extending its lifespan. Additionally, the DCA400SSI integrates sound attenuation technology that minimizes noise levels, making it suitable for use in noise-sensitive environments such as residential areas or during night-time operations.

One of the standout features of the DCA400SSI is its advanced digital controller. This state-of-the-art technology offers enhanced monitoring and control capabilities, allowing users to easily adjust settings and monitor essential parameters such as voltage, frequency, and running hours. The digital controller includes protective features that safeguard the engine against potential damage, thereby enhancing reliability during operation.

The DCA400SSI also emphasizes user-friendliness. Its intuitive control panel and easy-to-read displays ensure that operators can quickly understand and manage the generator's functions. This is particularly important in emergency situations or during critical operations when time is of the essence. The generator is designed with mobility in mind, equipped with heavy-duty wheels and a sturdy frame, allowing for easy transportation across job sites.

In terms of fuel efficiency, the DCA400SSI stands out with an extended fuel tank that supports longer operation times between refueling. This characteristic is crucial for operations that require continuous power supply without interruptions. The unit’s fuel efficiency is complemented by its eco-friendly emissions level, adhering to stringent environmental regulations, which is vital for contractors seeking sustainable solutions.

Overall, the Multiquip DCA400SSI is engineered to deliver high performance, reliability, and user-friendly operation. Its combination of advanced technologies, operational efficiency, and robust construction makes it an ideal choice for any job that demands dependable power. Whether for construction, industrial applications, or emergency backup, the DCA400SSI continues to reinforce Multiquip's reputation for quality and innovation in the generator market.